Custom Cable Assembly Manufacturers in USA

Star Engineering is a USA custom cable assembly manufacturer in North Attleboro, Massachusetts, building quick turn cable assemblies to your print or specification, from prototype through production. We offer a full range of electronic cable and wire harness assemblies for many cable types, including flat ribbon, coaxial, battery, multi-conductor cables and more.

A cable assembly consists of cables and wires which are grouped together for convenient and efficient transmission of power or informational signals. Unlike a wire harness, which bundles individual wires into a branched assembly, a cable assembly is built from jacketed cable terminated with connectors. Cable assemblies are used in electronic devices, vehicles, medical equipment and industrial machinery, where they make efficient use of available space and help prevent damage and disconnections caused by movement and vibration.

Our custom cable assemblies are built from quality materials for chemical resistance, EMI suppression and lot traceability. We build to your drawings, samples or specifications, including reverse engineering from an existing cable, and engineer our assemblies for demanding work environments and high signal integrity.

We provide connector encapsulation with epoxy and polyurethane potting compounds and work with all types of electrical jacketed cables, whether unshielded or multi-shielded. Our quick turn cable assemblies go through visual inspection and 100% electrical testing on Cirrus testers before they ship, helping you avoid downtime.

A key factor that distinguishes Star Engineering as a cable assembly manufacturer from other cable assembly companies is our in-house manufacturing capability. Our cable assembly solutions are manufactured for various industries like medical, automotive military and industrial manufacturing. Request a quote for custom cable assemblies or call 508-316-1492.

What Do Custom Cable Assembly Manufacturers Do?

Custom cable assembly manufacturers build cables to your exact specifications, including cable type, length, connectors and shielding. Star Engineering, Inc. is a USA custom cable assembly manufacturer in North Attleboro, MA, delivering quick turn cable assemblies from prototype to production with 100% electrical testing.

Quick Turn Cable Assemblies

Need cable assemblies fast? Star Engineering builds quick turn cable assemblies for prototypes, pre-production and production runs. Send your drawing, bill of materials or sample with your request for quote to get started.

Custom Cable Assembly Capabilities

Cable types: flat ribbon (IDC), RF coaxial, battery, multi-conductor, wire jumper, military and medical
Shielding: unshielded through multi-shielded jacketed cables
Battery cable assemblies up to 4/0 AWG
IDC flat ribbon assemblies from 2 to 50 pins per row
RF coaxial connectors including BNC, SMA, SMB and TNC
Connector encapsulation with epoxy and polyurethane potting compounds
Visual inspection and 100% electrical testing on Cirrus testers, with lot traceability
Prototype through production quantities

Multi-conductor Cable Assemblies

Multi-conductor cables are electrical cables which consist of multiple numbers of conductors with insulation sheaths placed in a single cable.These cables are used in communication systems, data transmission systems, audio systems, high voltage power transmission.

Coaxial Cable Assemblies

Star Engineering manufactures a wide range of custom coaxial cable assemblies. These include BNC, SMA, SMB TNC and other RF cable assemblies. Our cable assemblies are flexible, low loss, semi-rigid, and conformable.

Battery Cable Assemblies

Star Engineering manufactures battery cable assemblies in a full range of sizes up to 4/0 AWG, engineered for demanding environments.

IDC Flat Ribbon Cable Assemblies

Any pin count from 2 to 50 per row. Typically, these ribbon cable assemblies are used as interconnects for internal peripherals. Flat cable assembly can be folded into a custom configurations where spacing constraints are a limited.

Wire Jumper Assemblies

Wire jumper assemblies are short point-to-point wiring runs, often used to connect one board to another, built with terminals, switches or small pin count connectors.

Military Assemblies

Our assemblies are rugged, dependable, and of high signal integrity. Military ground equipment, field communication links, inter-shelter communications. Airborne systems, remote weapons control links, and marine systems.

Medical Cable Assemblies

Star Engineering is a medical cable assembly manufacturer in the USA, producing custom medical cable assemblies with 100% electrical testing and lot traceability.

Advantages of Partnering with Star Engineering, Inc. for Your Cable Assembly Needs

Customized Solutions: We specialize in custom cable assemblies tailored to your needs, ensuring a perfect fit for your application.
Rapid Turnaround: Our quick turn cable assemblies service is designed to meet your urgent requirements without compromising on quality, keeping your projects on schedule.
Quality Assurance: Every assembly receives visual inspection and 100% electrical testing.
Expertise and Experience: Serving customers since 1980.
Advanced Manufacturing: In-house manufacturing in North Attleboro, Massachusetts, for tighter control of quality and lead time.
Wide Range of Applications: Our expertise spans various industries, from medical and automotive to military and manufacturing, making us a versatile partner for diverse cable assembly needs.
Customer-Centric Approach: We prioritize your needs and work closely with you to develop solutions that not only meet but exceed your expectations.

Request a Quote for Custom Cable Assemblies

Send your drawing, bill of materials or sample to Star Engineering, Inc. and our team will review it and respond with a quote for your custom cable assemblies. Request a quote or call 508-316-1492.

FAQs – Cable Assemblies

What are cable assemblies and why are they important?

Cable assemblies are groups of wires or cables bundled together to transmit power or signals efficiently. They help organize wiring, protect against wear and damage, and improve reliability, making them essential across industries like automotive, medical, and industrial equipment.

What do cable assembly manufacturers provide?

Cable assembly manufacturers offer end-to-end services, including design, prototyping, assembly, and testing. They deliver solutions such as wire harnesses, coaxial cables, and multi-conductor assemblies tailored to meet specific performance and application requirements.

What are custom cable assemblies?

Custom cable assemblies are built to meet specific requirements such as cable type, length, connectors, and shielding. These solutions ensure better performance, durability, and compatibility for unique applications across various industries.

What industries use cable assemblies?

Cable assemblies are widely used in industries like medical, automotive, aerospace, telecommunications, and manufacturing. They support reliable power and signal transmission in both simple devices and complex systems.

What are quick turn cable assemblies?

Quick turn cable assemblies refer to fast production and delivery services for urgent requirements. They help reduce downtime and support rapid product development while maintaining quality and performance standards.

What types of cable assemblies are available?

Common types include multi-conductor, coaxial, ribbon, battery cables, and jumper wire assemblies. Each type is designed for specific applications such as power distribution, data transmission, or internal device connections.

How do cable assembly companies ensure quality?

Cable assembly companies ensure quality through inspections and testing processes such as continuity checks, electrical testing, and durability assessments. These steps confirm performance, safety, and compliance with industry standards. At Star Engineering, every assembly goes through visual inspection and 100% electrical testing on Cirrus testers.