# LLMs.txt - Sitemap for AI content discovery # Learn more:https://www.starengineeringinc.com/ai-sitemap/ # Star Engineering, Inc. > Leader in providing electronic assemblies, printed circuit boards, cable assemblies and wiring harnesses --- ## Pages - [QN-030 Information and Communication to External Suppliers](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-030-information-communication-external-suppliers/): QN-030 Information and Communication to External Suppliers, AS9100 Star Engineering Inc. shall ensure the adequacy of requirements when communicating to our external... - [QN-029 Product Safety Statement](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-029-product-safety-statement/): QN-029 Product Safety Statement Star Engineering manufactures to Customer specific product, and the safety in which a product is able... - [QN-028 Conflict Minerals](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-028-conflict-minerals/): QN-028 Conflict Minerals Supplier agrees to timely respond, to the best of its knowledge and belief following a reasonable country... - [QN-027 REACH](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-027-reach/): QN-027 REACH If REACH requirements are requested by Buyer’s PO on any Order, Supplier shall  represent and warrant that all... - [QN-026 Buyer’s / Buyer’s Customer Property](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-026-buyers-buyers-customer-property/): QN-026 Buyer’s / Buyer’s Customer Property Title to all property furnished to Supplier by Buyer or Buyer’s customer or paid... - [QN-025 Warranty of Documentation](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-025-warranty-documentation/): QN-025 Warranty of Documentation Supplier warrants to Buyer that all documentation and certifications by Supplier or Supplier’s subcontractors or business... - [QN-022 Termination for Default](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-022-termination-default/): QN-022 Termination for Default Subject to paragraphs 3 and 4 below, Buyer may terminate the Order for default in whole... - [QN-021 Termination for Convenience](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-021-termination-convenience/): QN-021 Termination for Convenience  This Order and any and all rights granted, and obligations assumed hereby may be terminated in... - [QN-020 Changes](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-020-changes/): QN-020 Changes Buyer’s PO may at any time, by written Order, and without notice to sureties or assignee’s, if any,... - [QN-019 Stop Work Order](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-019-stop-work-order/): QN-019 Stop Work Order Without additional charge; the seller shall provide Star Engineering Inc, our customers and regulatory authorities access... - [QN-018 No Waiver](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-018-no-waiver/): QN-018 No Waiver No failure of any Party to exercise any right under, or to require compliance with, the Order,... - [QN-017 Order of Precedence](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-017-order-precedence/): QN-017 Order of Precedence In the event of any inconsistency between any parts of this Order, the inconsistency shall be... - [QN-016 Computation of Days](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-016-computation-days/): QN-016 Computation of Days In computing the number of days for purposes of any Order, the time shall be so... - [QN-015 Requirements for Submittal of Inspection and/or Test Data](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-015-requirements-submittal-inspection-andor-test-data/): QN-015 Requirements for Submittal of Inspection and/or Test Data I. REQUIREMENTS. Any line item to be delivered against this purchase... - [QN-014 Supplier Change Request/Notification](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-014-supplier-change-requestnotification/): QN-014 Supplier Change Request/Notification All communication, technical guidance and instructions having contractual impact shall be accomplished directly between the Star... - [QN-013 Traceability](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-013-traceability/): QN-013 Traceability The seller shall ensure all products shipped on this purchase order have one-way (backward) traceability. The seller shall... - [QN-012 Manufacturing Process Audit/Survey](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-012-manufacturing-process-auditsurvey/): QN-012 Manufacturing Process Audit/Survey 1. Star Engineering shall be granted the right to audit. 1. 1 Star Engineering reserves the... - [QN-011 Foreign Object Damage Prevention](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-011-foreign-object-damage-prevention/): QN-011 Foreign Object Damage Prevention The Seller shall establish and maintain a written Foreign Object Damage (FOD) Prevention Program to... - [QN-010 Shelf Life Requirements](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-010-shelf-life-requirements/): QN-010 Shelf Life Requirements The material supplied on this contract shall be accompanied by a shelf-life certificate and internal packages... - [QN-009B Counterfeit Materials Avoidance ISO 9001](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-009b-counterfeit-materials-avoidance-iso-9001/): QN-009B Counterfeit Materials Avoidance ISO 9001  Supplier shall establish and maintain a material authenticity process that ensures the requirements of... - [QN-009A Counterfeit Materials Avoidance AS9100](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-009a-counterfeit-materials-avoidance-as9100/): QN-009A Counterfeit Materials Avoidance AS9100 a. “Counterfeit Item” is defined to include, but is not limited to, (i) an item... - [QN-008 Certificate of Conformance](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-008-certificate-conformance/): QN-008 Certificate of Conformance 1. The Seller shall provide a Certificate of Conformance with each shipment against this purchase order.... - [QN-007 Packaging and Shipping](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-007-packaging-shipping/): QN-007 Packing and Shipping Packaging Unless otherwise specified elsewhere in the contract, seller shall use best commercial practice for packing... - [QN-006 ESD Requirements](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-006-esd-requirements/): QN-006 Electro-Static Discharge 1. The supplier shall establish and implement an ESD Control Program that is compliant with the latest... - [QN-005 Non-Conforming Material](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-005-non-conforming-material/): QN-005 Non-Conforming Material The seller shall have a documented internal system or process that includes provisions to identify, segregate, and... - [QN-004 Supplier Maintained Data](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-004-supplier-maintained-data/): QN-004 Supplier Maintained Data 1. Records of inspection and test data must be maintained by the Seller and available for audit... - [QN-003 Supplier First Article](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-003-supplier-first-article/): QN-003 Supplier First Article 1. The supplier shall perform a First Article Inspection (FAI) that conforms to the requirements of... - [QN-002 Purchasing Flowdown Procurement Traceability](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-002-purchasing-flowdown-procurement-traceability/): QN-002 Purchasing Flowdown Procurement Traceability Without additional charge; the seller shall provide Star Engineering Inc, our customers and regulatory authorities... - [QN-001 Supplier Inspection Access Requirements](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-001-supplier-inspection-access-requirements/): QN-001 Supplier Inspection Access Requirements Without additional charge; the seller shall provide Star Engineering Inc, our customers and regulatory authorities... - [QN-000 Quality Notes Master List](https://www.starengineeringinc.com/qn-000-quality-notes-master-list/): Explore the Quality Notes Master List and all important links and information - [Request A Quote](https://www.starengineeringinc.com/request-a-quote/): To submit a request for a PCB assembly quote, please fill out the form and one of our representative will call you. - [About Us](https://www.starengineeringinc.com/about-us/): Star Engineering is one of the best known companies in the field of Printed Circuit Board Assemblies, Cable Assemblies and Mechanical Box Build Assemblies. - [Sitemap](https://www.starengineeringinc.com/sitemap/): » Home » Capabilities » Printed Circuit Board Assemblies » SMT Surface Mount Technology » Through-Hole Technology » Cable Assemblies... - [Markets Served](https://www.starengineeringinc.com/markets/): Star Engineering served different markets with assembly solutions for Automotive, Industrial, Military, Robotics, Marine, and more applications. - [Compliance](https://www.starengineeringinc.com/compliance/): Modern 16,000 square foot production facility. ISO 9001: 2015 certified. ESD controlled processes. - [Equipment](https://www.starengineeringinc.com/equipment/): Our equipment range comprises of reflow ovens, tape and reel machine, fully automatic screen printers, pick and place machines, X-ray systems, wire cutters, and more. - [News and Blogs](https://www.starengineeringinc.com/news-and-blogs/): Read the latest news and blogs on printed circuit boards, cable assemblies, integrated systems and other engineering products, concepts and innovations. - [Home](https://www.starengineeringinc.com/): STAR ENGINEERING, INC offers reliable electronic contract manufacturing services, including PCB assemblies, cable assemblies, and electro-mechanical solutions, ensuring quality and consistency. - [Contact Us](https://www.starengineeringinc.com/contact-us/): Contact us for all you PCB, cable assemblies requirements. ## ## Posts - [7 Key Factors to Consider When Choosing an Electronic Assembly Manufacturer](https://www.starengineeringinc.com/7-key-factors-to-consider-when-choosing-an-electronic-assembly-manufacturer/): Learn the 7 key factors to consider when selecting an electronic contract manufacturer. Contact Star Engineering Inc. for reliable solutions. - [7 Industries That Rely on High-Performance Cable Assemblies](https://www.starengineeringinc.com/7-industries-that-rely-on-high-performance-cable-assemblies/): Star Engineering’s custom cable assemblies deliver durability and reliability for the aerospace, healthcare, and automation industries. - [Top 5 Signs: It’s Time to Replace Your Battery Cables](https://www.starengineeringinc.com/top-5-signs-its-time-to-replace-your-battery-cables/): Replace worn-out battery cables in the USA to avoid power loss. Contact Star Engineering today for high-quality battery cable assemblies! - [7 Key Benefits of Automated Electronic PCB Assembly Processes](https://www.starengineeringinc.com/7-key-benefits-of-automated-electronic-pcb-assembly-processes/): Automated PCB assembly improves accuracy, reduces errors, and enhances efficiency. Contact Star Engineering Inc. for tailored solutions. - [Top 10 Wire Harness Manufacturers in the USA: Quality and Innovation You Can Trust](https://www.starengineeringinc.com/top-10-wire-harness-manufacturers-in-the-usa-quality-and-innovation-you-can-trust/): Explore top wire harness manufacturers in the USA for quality and innovation. Contact Star Engineering for reliable assembly solutions. - [How Outsourcing Simplifies Complex Manufacturing Needs](https://www.starengineeringinc.com/how-outsourcing-simplifies-complex-manufacturing-needs/): Streamline production with electronic contract manufacturing. Reduce costs, ensure quality, and scale efficiently with Star Engineering Inc. - [The Critical Role of Medical Cable Assemblies in Advancing Healthcare Technology](https://www.starengineeringinc.com/the-critical-role-of-medical-cable-assemblies-in-advancing-healthcare-technology/): Custom medical cable assemblies from Star Engineering ensure reliable, durable performance for precise healthcare technology. - [The Role of EMI Shielding in Ensuring Reliable PCB Assembly in the USA](https://www.starengineeringinc.com/the-role-of-emi-shielding-in-ensuring-reliable-pcb-assembly-in-the-usa/): Star Engineering, Inc. delivers EMI-shielded PCB assembly for reliable, interference-free performance. Contact us for custom solutions. - [The Role of SMT Assemblies in the Future of Automotive Electronics](https://www.starengineeringinc.com/the-role-of-smt-assemblies-in-the-future-of-automotive-electronics/): The automotive industry is undergoing a transformation driven by advances in electronics. At the core of this revolution is Surface Mount Technology (SMT). - [Enhanced Durability and Protection: The Top Benefit of Overmolded Cable Assemblies](https://www.starengineeringinc.com/enhanced-durability-and-protection-the-top-benefit-of-overmolded-cable-assemblies/): Overmolded cable assemblies help enhance the structural integrity of traditional cable systems. Trust Star Engineering, Inc. for your overmolded cable assembly needs! - [How Electronic Contract Manufacturing Can Simplify Electronics Production for Businesses](https://www.starengineeringinc.com/how-electronic-contract-manufacturing-can-simplify-electronics-production-for-businesses/): Simplify electronics production with ECM services, reducing costs and enhancing efficiency and quality. - [Discover the Top Wire Harness Assembly Trends Shaping 2024](https://www.starengineeringinc.com/discover-the-top-wire-harness-assembly-trends-shaping-2024/): Wire harness assemblies 2024, led by Star Engineering, Inc., focus on high-density designs, lightweight materials, customization, and more. - [The Critical Role of EMI Suppression in Cable Assemblies](https://www.starengineeringinc.com/the-critical-role-of-emi-suppression-in-cable-assemblies/): Learn how EMI suppression in cable assemblies enhances device reliability, performance, and safety with solutions from Star Engineering Inc. - [The PCB Powerhouse: Choosing Between SMT and Through-Hole Assembly](https://www.starengineeringinc.com/the-pcb-powerhouse-choosing-between-smt-and-through-hole-assembly/): Maximize your PCB project's success by understanding the advantages of SMT and Through-Hole Assembly. Choose the best technique today. - [How Quality Management Systems Elevate Electronic Manufacturing Services](https://www.starengineeringinc.com/how-quality-management-systems-elevate-electronicmanufacturing-services/): Explore how Quality Management Systems transform electronic manufacturing, ensuring quality products with Star Engineering, Inc. - [How Custom Harness Solutions are Fulfilling Unique Demands of the Broadcasting Industry](https://www.starengineeringinc.com/how-custom-harness-solutions-are-fulfilling-unique-demands-of-the-broadcasting-industry/): Discover how Star Engineering, Inc.'s harness solutions revolutionize the broadcasting industry with quality, reliability, and precision. - [Navigating the Complex World of RF Cable Assembly for Superior Performance](https://www.starengineeringinc.com/navigating-the-complex-world-of-rf-cable-assembly-for-superior-performance/): Learn key tips for peak performance in our expert guide to mastering complex RF connections. - [Significance of Wire Jumper Assemblies in Streamlining Electronic Connections](https://www.starengineeringinc.com/significance-of-wire-jumper-assemblies-in-streamlining-electronic-connections/): Explore the crucial role of wire jumper assemblies in electronics with Star Engineering, Inc. Essential for efficient and custom PCB assembly. - [How Do Star Engineering's Cable Assemblies Meet the Demands of Tough Environments?](https://www.starengineeringinc.com/how-do-star-engineerings-cable-assemblies-meet-the-demands-of-tough-environments/): Explore Star Engineering, Inc.'s top-tier battery cable assemblies, designed for harsh environments and diverse industries. - [From 2 to 50 Pins: Exploring the Customizable Range of Star Engineering's Ribbon Cables](https://www.starengineeringinc.com/from-2-to-50-pins-exploring-the-customizable-range-of-star-engineerings-ribbon-cables/): Explore Star Engineering, Inc.'s ribbon cables, ranging from 2 to 50 pins. Ideal for electronics and efficient connectivity. - [Enhancing Military Capabilities with Wire Harness Solutions](https://www.starengineeringinc.com/enhancing-military-capabilities-with-wire-harness-solutions/): Discover how wire harness solutions bolster military prowess through communication, power distribution & reliability. Dive in now! - [How Contract Manufacturing Shapes Business Landscape?](https://www.starengineeringinc.com/how-contract-manufacturing-shapes-business-landscape/): Discover how contract manufacturing reshapes businesses, enhances supply chains, fosters innovation, and enables sustainable growth! - [Trends and Technologies Shaping Cable Assembly Solutions](https://www.starengineeringinc.com/trends-and-technologies-shaping-cable-assembly-solutions/): Discover the emerging trends and technologies revolutionizing cable assemblies, including miniaturization, high-speed data transmission, and smart feature integration. - [How Cutting-Edge Cable Assemblies Fuel Energy Systems](https://www.starengineeringinc.com/how-cutting-edge-cable-assemblies-fuel-energy-systems/): Explore the role of cutting-edge cable assemblies, including battery cable assemblies, in fueling energy systems. - [The Importance of Rigorous Cable Assembly Testing](https://www.starengineeringinc.com/the-importance-of-rigorous-cable-assembly-testing/): Contact Star Engineering, Inc. today to get your hands on high-quality cable assemblies that you can trust! - [Shielded vs Unshielded Cables: Which Offers Better EMI Protection?](https://www.starengineeringinc.com/shielded-vs-unshielded-cables-which-offers-better-emi-protection/): Looking for reliable shielding services for your industrial applications? Call us now to find the best solution for your needs. - [How to Choose an PCB Assembly Company](https://www.starengineeringinc.com/how-to-choose-an-pcb-assembly-company/): If your company is looking for the best in PCB assemblies, look no further than Star Engineering. - [Coaxial Cable Assembly 101: How to Pick the Perfect One for Your Needs](https://www.starengineeringinc.com/coaxial-cable-assembly-101-how-to-pick-the-perfect-one-for-your-needs/): Star Engineering offers unparalleled coaxial cable manufacturing services. Contact us today. - [How to Choose the Ideal PCB Assembly Partner](https://www.starengineeringinc.com/how-to-choose-the-ideal-pcb-assembly-partner/): Proper testing is key to successful PCB assembly. Test components before assembly and the finished product to avoid high failure rates. - [Preventing Common Mistakes With The SMT Process During Soldering](https://www.starengineeringinc.com/preventing-common-mistakes-with-the-smt-process-during-soldering/): While the assembly process requires many precision solders, if they are not done correctly, it can result in a catastrophic rate of failure. - [Factors to Consider When Selecting the Right Cable Conductor During Custom Assembly](https://www.starengineeringinc.com/factors-to-consider-when-selecting-the-right-cable-conductor-during-custom-assembly/): All custom cable assemblies utilize metallic conductors. It is necessary for the appropriate conductors to be chosen. - [How Are Cable Assemblies Tested to Ensure Proper Quality?](https://www.starengineeringinc.com/how-are-cable-assemblies-tested-to-ensure-proper-quality/): We offer superior manufacturing and industry leading testing services for cabling and wire assemblies. Why not reach out to Star Engineering to find out more? - [How You Can Use Wire Harness in Various Applications](https://www.starengineeringinc.com/how-you-can-use-wire-harness-in-various-applications/): Wire harnesses have multiple jacketed wires bundled in a harness. Star Engineering has been providing wire harness manufacturing services for more than four decades. - [Industrial Electronics Contract Manufacturing: The Complete Package](https://www.starengineeringinc.com/industrial-electronics-contract-manufacturing-the-complete-package/): Reach out to Star Engineering to begin your company’s next success story. With a proven track record, Star Engineering is the answer. - [How PCB Inspections Benefit the Product Manufacturing Process](https://www.starengineeringinc.com/how-pcb-inspections-benefit-the-product-manufacturing-process/): Partnering with Star Engineering will not only improve the quality of your PCB assemblies but also your bottom line. - [What are the Specifics of Assembling Medical Cables?](https://www.starengineeringinc.com/what-are-the-specifics-of-assembling-medical-cables/): Let us be your medical cable assembly manufacturer. Reach out to us today and find out more. - [FAQs About PCB Assembly](https://www.starengineeringinc.com/faqs-about-pcb-assembly/): We have been listed as one of the best printed circuit board assembly companies in the US. Contact us for more information! - [Benefits that Cable Assemblies Bring to Your Project](https://www.starengineeringinc.com/benefits-that-cable-assemblies-bring-to-your-project/): If you’re ready to build your custom electronic cable assembly, contact Star Engineering! - [Ensuring that Your Devices Are Powered Safely With Various Kinds of Wire Harness](https://www.starengineeringinc.com/ensuring-that-your-devices-are-powered-safely-with-various-kinds-of-wire-harness/): If You need specific wire assembly for an industry, Star Engineering has you covered. For more information, continue reading. - [The Crucial Role of Shielding in Cable Assemblies](https://www.starengineeringinc.com/the-crucial-role-of-shielding-in-cable-assemblies/): At Star Engineering, experts can assist at providing high quality cable assemblies that are protected from EMI transmission. Star Engineering is essential for ensuring quality cables. - [Importance of JCP certification in Contract Manufacturing Industry](https://www.starengineeringinc.com/importance-of-jcp-certification-in-contract-manufacturing-industry/): Providing services to a variety of industries, including the aerospace industry, entrust in Star Engineering for your electronic needs. For more information, continue reading. - [PCB Assembly - A Key Factor in the Effectiveness of an Electronic Device](https://www.starengineeringinc.com/pcb-assembly-a-key-factor-in-the-effectiveness-of-an-electronic-device/): For more information regarding PCBs, contact Star Engineering today or continue reading. - [Scope of Electronic Contract Manufacturing and Design Service in Future](https://www.starengineeringinc.com/scope-of-electronic-contract-manufacturing-and-design-service-in-future/): There’s a glimpse of hope to those in electronic contract manufacturing and design services in the future. - [How Can Wire Harness Revolutionize the Technology in Coming Years?](https://www.starengineeringinc.com/how-can-wire-harness-revolutionize-the-technology-in-coming-years/): Star Engineering is a remarkable company in this sector, they are quite reliable. If you have more inquiries, feel free to reach out to them. - [Facts about Electronics Contract Manufacturing](https://www.starengineeringinc.com/facts-about-electronics-contract-manufacturing/): There are many benefits that come with electronic contract manufacturing and Star Engineering is here to help bring these benefits to life. - [Impact of RF Trends in Electronics on Connectors](https://www.starengineeringinc.com/impact-of-rf-trends-in-electronics-on-connectors/): We at Star Engineering understand the importance of paying attention to minor details and keeping up with the trends in the industry. - [How Cable Assemblies Play a Crucial Role in the Medical Industry?](https://www.starengineeringinc.com/how-cable-assemblies-play-a-crucial-role-in-the-medical-industry/): When manufacturing cables, durability should be taken into consideration. Cables must be durable to meet the needs of medical professionals that use them. - [Amplifying Product Performance with Right Cable and Wire Harness](https://www.starengineeringinc.com/amplifying-product-performance-with-right-cable-and-wire-harness/): When in search of a wire harness assembly solution, choose Star Engineering. For nearly 40 years, Star Engineering has provided custom electrical and electronic solutions. - [All You Need to Know About Quick Turnaround PCB Assemblies and Its Manufacturers](https://www.starengineeringinc.com/all-you-need-to-know-about-quick-turnaround-pcb-assemblies-and-its-manufacturers/): When in need of PCB design, development, and sale of printed circuit materials, contact Star Engineering for help. For more information, continue reading. - [Multiple Applications of Wire Harness](https://www.starengineeringinc.com/multiple-applications-of-wire-harness/): If you need a wire harness, at Star Engineering, we can gladly assist. We bring clients customized solutions to meet their needs. For more information, read on. - [The Various Designs and Configurations of PCB Assemblies](https://www.starengineeringinc.com/the-various-designs-and-configurations-of-pcb-assemblies/): At Star Engineering, we provide quality electronic manufacturing services. Since 1980, we have been a leader in printed circuit board production & assembly. - [Various Types of Cable Assemblies](https://www.starengineeringinc.com/various-types-of-cable-assemblies/): At Star Engineering, we provide efficient cable services to assist in fixing a multitude of issues. For more information about the type of cable, you may need, read on. - [The Use of Silkscreen in PCB Assembly](https://www.starengineeringinc.com/the-use-of-silkscreen-in-pcb-assembly/): Silkscreen is a term used to describe printing and labels on PCB boards, telling assemblers where to place each component whitelist providing transparency to customers. - [Best Ways to Choose Custom Printed Circuit Board Assembly Service](https://www.starengineeringinc.com/best-ways-to-choose-custom-printed-circuit-board-assembly-service/): At Star Engineering we assist in developing high-quality PCB services and are a one-stop-shop for assembly. - [The Types and Uses of Coaxial Cables](https://www.starengineeringinc.com/the-types-and-uses-of-coaxial-cables/): Coaxial cables are still an apartment part of many different products with one of the more notable use cases being for broadband internet. - [More About PCB Assembly for the Aerospace Industry](https://www.starengineeringinc.com/more-about-pcb-assembly-for-the-aerospace-industry/): PCP assembly for aerospace requires a much higher standard than smartphones or other consumer electronics. - [The Manufacturing Process of Wire Harnesses](https://www.starengineeringinc.com/the-manufacturing-process-of-wire-harnesses/): If you are needing custom cables, we would love to work with you. Designing, prototyping, and manufacturing is all a careful process that we take seriously. - [How Measurement Units Can Impact Your Cable Assemblies?](https://www.starengineeringinc.com/how-measurement-units-can-impact-your-cable-assemblies/): Wire size is also extremely important when making cables for electronics, as the internal cross section might need to be big enough to pass a strong electrical current through. - [The Benefits of ECM Services for Your Business](https://www.starengineeringinc.com/the-benefits-of-ecm-services-for-your-business/): ECM can make your business operate more smoothly, and depending on the product you are selling, it is a big game changer. - [How to Differentiate Between Cable Assemblies and Wire Harnesses](https://www.starengineeringinc.com/how-to-differentiate-between-cable-assemblies-and-wire-harnesses/): To make sure this doesn’t happen, we put together a quick comparison guide to provide you with all of the information you need to make an educated decision. - [How Ideal Are Flat Cables for Military and Aerospace Applications?](https://www.starengineeringinc.com/how-ideal-are-flat-cables-for-military-and-aerospace-applications/): Learn why flat cables are preferred by aerospace engineers and military personnel—and why you stand to benefit from flat cables for your own needs. - [Enhancing the Capabilities of Circuit Board Assemblers](https://www.starengineeringinc.com/enhancing-the-capabilities-of-circuit-board-assemblers/): Learn why, if you’re in need of PCBs yourself, you’re almost always better off outsourcing assembly to a proven team of assemblers—and how to find them! - [Wide Range of Benefits of SMT in the Marine Industries](https://www.starengineeringinc.com/wide-range-of-benefits-of-smt-in-the-marine-industries/): Many pieces of equipment in these vessels use PCBs to function and in this industry, you need the most advanced and reliable units available. - [Which Factors Influence the Design of PCBs in Military and Aerospace Industries?](https://www.starengineeringinc.com/which-factors-influence-the-design-of-pcbs-in-military-and-aerospace-industries/): In these industries, there is no room for error and you need a product that you can rely upon. Read here to learn about several factors that influence the design of these items. - [The Significance of PCB Traceability Requirements for Medical Devices](https://www.starengineeringinc.com/the-significance-of-pcb-traceability-requirements-for-medical-devices/): Traceability requirements in medical devices are critical. This allows you to trace back to the original source and improve the performance of the device. - [A Look at the Wide Applications of Custom Cable Assemblies in the Healthcare Industries](https://www.starengineeringinc.com/a-look-at-the-wide-applications-of-custom-cable-assemblies-in-the-healthcare-industries/): When working in healthcare, you need equipment and machinery that you can rely upon. This means there is no excuse for faulty or low-quality wiring. - [Significance of Wire Harnessing in Robotics](https://www.starengineeringinc.com/significance-of-wire-harnessing-in-robotics/): In most robotics, the various wires and cables used within the system can experience a significant amount of wear and tear quite quickly. - [PCB Cleanliness Standards to Be Followed for Medical Devices](https://www.starengineeringinc.com/pcb-cleanliness-standards-to-be-followed-for-medical-devices/): That is why every part of the industry operations, down to even the smallest of details like printed circuit board assembly needs to be done exactly right. - [Contribution of Electronic Circuit Boards to Renewable Energy Industry](https://www.starengineeringinc.com/contribution-of-electronic-circuit-boards-to-renewable-energy-industry/): Renewable energy is something that is of increasing importance to almost every industry, including electronic contract manufacturing. - [Considerations While Evaluating Your Medical Device Electronics Design](https://www.starengineeringinc.com/considerations-while-evaluating-your-medical-device-electronics-design/): It is important to have a Design for Manufacturability analysis completed on the design of any medical device electronics. - [What Are the Types of Wire Bundle Labels](https://www.starengineeringinc.com/what-are-the-types-of-wire-bundle-labels/): The grouping of wire provides an easier time to tell which single wires should be connected to which ends. It can still be helpful to label the wires anyway. - [Supply Chain Management](https://www.starengineeringinc.com/supply-chain-management/): Supply Chain Order Management Profile 200 Customers 100 Active Suppliers Purchasing for 60 material classifications including such materials as: a)... - [Things to Know Before You Get Your Wire Harness Designed](https://www.starengineeringinc.com/things-to-know-before-you-get-your-wire-harness-designed/): You should also take the time to think of the following considerations before beginning the design process of your wire harness. - [Maintenance of Cables for Durability and Ease of Performance](https://www.starengineeringinc.com/maintenance-of-cables-for-durability-and-ease-of-performance/): To help achieve optimal durability and ease of performance, here are the proper maintenance steps that need to be done for any cable assembly. - [Importance of Clean Printed Circuit Boards](https://www.starengineeringinc.com/importance-of-clean-printed-circuit-boards/): The most important quality in PCB board manufacturing is making sure that the PCBs are as clean as possible. Learn to know why having clean printed circuit boards is so important . - [Tips for Selecting the Proper Thickness of PCB Copper](https://www.starengineeringinc.com/tips-for-selecting-the-proper-thickness-of-pcb-copper/): Star Engineering is a full-service contract manufacturer that has experience in designing, testing, and manufacturing optimal circuit boards for clients. - [What are the Different Types of Labels for Wire Bundles?](https://www.starengineeringinc.com/what-are-the-different-types-of-labels-for-wire-bundles/): Cable harness manufacturers label a wire harness assembly in a number of ways depending on the intended use of cables. - [Latest Trends in PCB Design](https://www.starengineeringinc.com/latest-trends-in-pcb-design/): PCB manufacturing companies must adapt and change as the market does in order to ensure that they can take advantage of all of the new opportunities that the market provides. - [Importance of Cable Assembly in Electronic Warfare](https://www.starengineeringinc.com/importance-of-cable-assembly-in-electronic-warfare/): Electronic warfare is changing and expanding at an incredible pace. More demand for EW applications means a rising demand for flat cable assembly products. - [5 Factors That Affect Fiber Optic Cabling Performance](https://www.starengineeringinc.com/5-factors-that-affect-fiber-optic-cabling-performance/): The major factors affecting the performances of these cables come down mostly to human error or wear and tear. - [Cable Assembly vs Wire Harness: What's the Difference?](https://www.starengineeringinc.com/cable-assembly-vs-wire-harness-whats-the-difference/): Cable assemblies serve a similar function to wire harnesses, but are designed to better protect in harsher environments. - [What Cable Assemblies Do You Need for Your Application?](https://www.starengineeringinc.com/what-cable-assemblies-do-you-need-for-your-application/): Determining what type of application you’re completing will help you figure out what cable assembly system you need. Among others, there are three common c - [What are the Common Causes of PCB Failure](https://www.starengineeringinc.com/what-are-the-common-causes-of-pcb-failure/): Once your circuit board reaches a certain age, it may be time to replace some of the parts. Make sure you do this before it completely malfunctions, so you can find a great repair service. - [How to Cut Costs on Electronic Cable Assemblies](https://www.starengineeringinc.com/how-to-cut-costs-on-electronic-cable-assemblies/): Electronic cable assemblies can be more expensive than you may think. Cutting costs is an easy way to not only save some money, but time as well. - [Things To Consider When Looking For Manufacturer of Wire Harness](https://www.starengineeringinc.com/things-to-consider-when-looking-for-manufacturer-of-wire-harness/): Finding the right company to help with your wire harness needs might take some time, but the benefits will outweigh the trouble. - [Why SMT Assembly For PCBs Is The Most Preferred Choice](https://www.starengineeringinc.com/why-smt-assembly-for-pcbs-is-the-most-preferred-choice/): SMT Assembly is the preferred choice because it allows for components to be placed on both sides of the printed circuit board. They can make the board smaller and more powerful. - [What Is the Significance of Circuit Board Assembly?](https://www.starengineeringinc.com/what-is-the-significance-of-circuit-board-assembly/): Having a component that runs smoothly and optimally is important no matter what it’s being used for. If there are any issues with the parts, it can throw o - [What Are the Areas to Consider When Designing and Building Cable Assemblies?](https://www.starengineeringinc.com/what-are-the-areas-to-consider-when-designing-and-building-cable-assemblies/): hen designing and building any project, you want to ensure that you have the right components and pieces so that everything works the way it’s supposed to - [Applications Where You Can Find Flat Ribbon Cable Assemblies?](https://www.starengineeringinc.com/applications-where-you-can-find-flat-ribbon-cable-assemblies/): Flat ribbon cable assemblies utilize multiple wires as well as insulation displacement connector terminations. The cables used are laid flat and parallel t - [How to Reduce Moisture During the Coaxial Cable Assembly Process](https://www.starengineeringinc.com/how-to-reduce-moisture-during-the-coaxial-cable-assembly-process/): It is extremely important to avoid moisture from seeping into rf coaxial cables during the assembly process. - [3 Tips for Choosing the Perfect Wire Harness Manufacturing Company](https://www.starengineeringinc.com/3-tips-for-choosing-the-perfect-wire-harness-manufacturing-company/): When choosing a wire harness manufacturer, be sure to know when to outsource and to choose an experienced company. - [How to Choose a Reliable Cable Assembly Manufacturer](https://www.starengineeringinc.com/choose-reliable-cable-assembly-manufacturer/): By doing thorough research, you are able to learn how to choose a reliable cable assembly manufacturer. - [Manufacturing Steps to Follow for PCB Assembly](https://www.starengineeringinc.com/manufacturing-steps-to-follow-for-pcb-assembly/): The steps you need to know to create printed circuit boards for your business and why it is important to stringently follow each step of the process. - [Points to Consider While Fiber Optic Cable Assembly Manufacturing](https://www.starengineeringinc.com/points-to-consider-while-fiber-optic-cable-assembly-manufacturing/): How to prepare fiber optic cables for assembly manufacturing and important things to consider when preparing it for termination. - [A Guide to Flat Ribbon Cable Assemblies](https://www.starengineeringinc.com/a-guide-to-flat-ribbon-cable-assemblies/): A guide to the benefits, specifications, and applications of flat ribbon cable assemblies. - [5 Factors Affecting Fiber Optic Cabling Performance](https://www.starengineeringinc.com/5-factors-affecting-fiber-optic-cabling-performance/): There are 5 main factors that affect the performance of fiber-optic cabling and ways you can optimize your cable performance and longevity. - [Selecting Polyurethane Cable For Environmental Safety Protection](https://www.starengineeringinc.com/selecting-polyurethane-cable-for-environmental-safety-protection/): From past years the electronic industry is producing materials that are eco-friendly. Polyurethane cable has several qualities that make it a great choice. - [The Metal Content Of Waste PCBs Causing A New Environmental Challenge](https://www.starengineeringinc.com/the-metal-content-of-waste-pcbs-causing-a-new-environmental-challenge/): E-waste is rapidly growing due to decreased lifespan of electronic devices. These waste often disposed of using methods which are harmful to the environment - [How ISO 2015 accreditation is affecting the Cable Harness Manufacturers in Global Market](https://www.starengineeringinc.com/iso-2015-accreditation-affecting-cable-harness-manufacturers-global-market/): ISO 9001 accreditation is a indicator for customers to trust the process used during wire harness assembly and every process used to create products. - [Flexible Printed Circuits Boards for Heart Monitors and Pacemakers](https://www.starengineeringinc.com/flexible-printed-circuits-boards-heart-monitors-pacemakers/): Flexible printed circuit boards are best used with heart monitors and pacemakers in the medical industry. Here are some of the advantages of using it. - [Getting the Right Cable Assembly Supplier For Your Electrical Needs](https://www.starengineeringinc.com/getting-right-cable-assembly-supplier-electrical-needs/): Downtime and repairs can be very expensive and avoided by the best commercial electrical assembly. Here are four tips for choosing custom cable assembly. - [Box Build Assemblies: Key Steps and Considerations](https://www.starengineeringinc.com/box-build-assemblies-key-steps-and-considerations/): Box builds have several differences compared to the PCB production process. Here are the key steps & important considerations regarding box build assemblies - [The Future Of Through Hole Technology In PCB Manufacturing](https://www.starengineeringinc.com/future-hole-technology-pcb-manufacturing/): Through hole technology been the primary approach in PCB manufacturing and still sees a lot of use, even though it is now contested by other methods. - [Some Common Differences in Surface Mounting and Through Hole Technology](https://www.starengineeringinc.com/some-common-differences-in-surface-mounting-and-through-hole-technology/): Understanding the differences in surface mounting and through hole technology will make it easier to identify the right company and also which process is best. - [Pros and Cons of Electro Mechanical Assembly](https://www.starengineeringinc.com/pros-cons-electro-mechanical-assembly/): Electro mechanical assembly is the process used as part of mechanical and electrical engineering. Here are its advantages and disadvantages to consider. - [first wire harness](https://www.starengineeringinc.com/latest-technology-smt-assembly-equipment-2/): first wire harness - [using terminals, switches and small pin count connectors](https://www.starengineeringinc.com/using-terminals-switches-and-small-pin-count-connectors/): using terminals, switches and small pin count connectors - [Great for jumping from board to board ](https://www.starengineeringinc.com/great-for-jumping-from-board-to-board/): Great for jumping from board to board - [simple wiring going from one place to another](https://www.starengineeringinc.com/simple-wiring-going-from-one-place-to-another/): simple wiring going from one place to another - [Mating harness test fixtures for lower production harnesses](https://www.starengineeringinc.com/mating-harness-test-fixtures-for-lower-production-harnesses/): Mating harness test fixtures for lower production harnesses - [Electrified dimensional build board with 100% continuity test](https://www.starengineeringinc.com/electrified-dimensional-build-board-with-100-continuity-test/): Electrified dimensional build board with 100% continuity test - [Military ground equipment, field communication links, inter-shelter communications](https://www.starengineeringinc.com/military-ground-equipment-field-communication-links-inter-shelter-communications/): Military ground equipment, field communication links, inter-shelter communications - [Communication applications typically need a finer gauge multi-conductor cable, roughly 16 gauge and smaller](https://www.starengineeringinc.com/communication-applications-typically-need-a-finer-gauge-multi-conductor-cable-roughly-16-gauge-and-smaller/): Communication applications typically need a finer gauge multi-conductor cable, roughly 16 gauge and smaller - [A multi-conductor cable can be defined as any combination of insulated conductors that are not paired](https://www.starengineeringinc.com/a-multi-conductor-cable-can-be-defined-as-any-combination-of-insulated-conductors-that-are-not-paired/): A multi-conductor cable can be defined as any combination of insulated conductors that are not paired - [Tinned Wire Switch-to-Starter Cables and ground strap options](https://www.starengineeringinc.com/tinned-wire-switch-to-starter-cables-and-ground-strap-options/): Tinned Wire Switch-to-Starter Cables and ground strap options - [Marine grade battery cables, automotive battery cables, inverter cables, golf cart battery cables ](https://www.starengineeringinc.com/marine-grade-battery-cables-automotive-battery-cables-inverter-cables-golf-cart-battery-cables/): Marine grade battery cables, automotive battery cables, inverter cables, golf cart battery cables - [Capable of manufacturing a complete range of cable sizes up to 4/0 awg](https://www.starengineeringinc.com/capable-of-manufacturing-a-complete-range-of-cable-sizes-up-to-40-awg/): Capable of manufacturing a complete range of cable sizes up to 4/0 awg - [Save Money on Printed Circuit Board Assembly with Star Engineering](https://www.starengineeringinc.com/save-money-on-printed-circuit-board-assembly-with-star-engineering/): Star Engineering have more than 30 years of experience in providing ideal services. They offer superior printed circuit board assembly services. - [Wave soldering RoHs/Non RoHs](https://www.starengineeringinc.com/wave-soldering-rohsnon-rohs/): Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s - [Through Hole versus Surface Mount Technology](https://www.starengineeringinc.com/through-hole-versus-surface-mount-technology/): For mounting electronic components, two technologies are typically used. These include through-hole technology and surface-mount technology. - [Building Better Products with Surface Mount Contract Manufacturing](https://www.starengineeringinc.com/building-better-products-with-surface-mount-contract-manufacturing/): Surface Mounting Technologies (SMT) have dramatically changed modern-day manufacturing. Although customers and manufacturers have already identified a number of benefits, it seems that additional benefits surface every year. - [Technology for Surface Mount Assemblies](https://www.starengineeringinc.com/technology-for-surface-mount-assemblies/): Designing and manufacturing surface mount assemblies requires a unique technology. Known as Surface Mount Technology, or SMT, this method is what engineers use to produce... - [The History and Future of Printed Circuit Board Assemblies](https://www.starengineeringinc.com/the-history-and-future-of-printed-circuit-board-assemblies/): Printed circuit boards began as electrical connection systems, first developed during the 1850s. - [Properties of Electrical Connectors](https://www.starengineeringinc.com/properties-of-electrical-connectors/): The physical construction and pinout are what characterize the properties of electrical connectors. - [Benefits of Electro-Mechanical Assemblies](https://www.starengineeringinc.com/benefits-of-electro-mechanical-assemblies/): Electro-mechanical assemblies are used by multiple industries and for many applications. Click through to read the benefits of electromechanical assemblies! - [Types of Electronic Cable Assemblies](https://www.starengineeringinc.com/types-of-electronic-cable-assemblies/): Electronic cable assemblies, these are designed to withstand extreme abuse and environmental conditions - [Unique Characteristics of Electronic Wiring Harnesses](https://www.starengineeringinc.com/unique-characteristics-of-electronic-wiring-harnesses/): Electronic wiring harnesses are actually a component of the cable. In this case, wire is comprised of strands of metal that conduct electricity but also carry a signal. - [The Building of Electro-Mechanical Assemblies](https://www.starengineeringinc.com/the-building-of-electro-mechanical-assemblies/): Electro-mechanical assembly, is designed to carry a heavier load of current to ensure everything works as it should but also in a safe manner. - [Quick Overview of Printed Circuit Board Assemblies](https://www.starengineeringinc.com/quick-overview-of-printed-circuit-board-assemblies/): Each of these pathways is designed to help transfer electricity seamlessly so it ultimately reaches components of electronic devices. - [Overview of Electronic Cable Assemblies](https://www.starengineeringinc.com/overview-of-electronic-cable-assemblies/): In simple terms, electronic cable assemblies are designed as different types of interconnect solutions for a wide range of applications and industries. The - [What are Electronic Military Assemblies](https://www.starengineeringinc.com/what-are-electronic-military-assemblies/): Electronic military printed circuit board assemblies and as such, they have to be engineered and manufactured to perfection. - [Learning about Surface Mount Assemblies](https://www.starengineeringinc.com/learning-about-surface-mount-assemblies/): In order for surface mount contract manufacturing , a special method known as surface mount technology or SMT is used. With this, electronic circuits are p - [Introduction to Surface Mount Contract Manufacturing](https://www.starengineeringinc.com/introduction-to-surface-mount-contract-manufacturing/): Typically, products of surface mount contract manufacturing are smaller and more affordable, making them a more popular choice over the through-hole method. - [The Value of Military Cable Assemblies](https://www.starengineeringinc.com/the-value-of-military-cable-assemblies/): Star Engineering has the expertise needed to take a relatively simple concept and develop it into an incredibly designed assembly used by the military. - [Importance of High Quality Electrical Cable Assemblies](https://www.starengineeringinc.com/importance-of-high-quality-electrical-cable-assemblies/): Electronic cable assemblies are a critical part of a systems operation. These assemblies are designed to provide power and if not made correctly, electronic products will not work or they will work poorly. - [Introduction to Electronic Military Cables](https://www.starengineeringinc.com/introduction-to-electronic-military-cables/): Electronic military cables are somewhat different from cables used for more conventional applications and industries. - [Different Types of Cable Assemblies](https://www.starengineeringinc.com/different-types-of-cable-assemblies/): Assemblies come in a variety of options to include multi-conductor, coaxial/RF, wire and cable harnesses, complex military, flat ribbon, custom electro-mechanical, and more. --- # # Detailed Content ## Pages ### QN-030 Information and Communication to External Suppliers - Published: 2022-01-28 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-030-information-communication-external-suppliers/ QN-030 Information and Communication to External Suppliers, AS9100 Star Engineering Inc. shall ensure the adequacy of requirements when communicating to our external providers, including but not limited to: Processes, products and services to be provided, including identification of relevant technical data Approval of products and services, methods and equipment and release of them Competence and qualifications of workers Test, Inspection and verification of products Proof of Quality Management System, when asked  Non-Conformance issues Prevention of Counterfeit parts Document Retention and Disposition Star Engineering Inc. shall communicate to external suppliers that their employees:  Are aware of and conform to product compliance and services Are aware of their contribution to product safety And the importance of ethical behavior. Star Engineering Inc. reserves the right to monitor and evaluate the supplier performance as needed. --- ### QN-029 Product Safety Statement - Published: 2022-01-04 - Modified: 2022-01-04 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-029-product-safety-statement/ QN-029 Product Safety Statement Star Engineering manufactures to Customer specific product, and the safety in which a product is able to perform to its designed or intended purpose, without causing unacceptable risk of harm to persons or damage to property. When required, product may be tested and inspected for durability and reliability. Our employees are trained in Workplace Safety, Electrostatic Discharge (ESD), Arc Blast and Globally Harmonized Systems (GHS). Employees are also trained to perform job duties to varying levels of IPC Standards. --- ### QN-028 Conflict Minerals - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-028-conflict-minerals/ QN-028 Conflict Minerals Supplier agrees to timely respond, to the best of its knowledge and belief following a reasonable country of origin due diligence inquiry in accordance with the framework in the Organization for Economic Cooperation and Development (OECD) Due Diligence Guidance for Responsible Supply Chains of Minerals from Conflict-Affected and High-Risk Areas or other prevailing industry standard, to any request by, or on behalf of, Buyer, for information on the origin, source and chain of custody information of 3TG (tin, tantalum, tungsten, and gold) minerals necessary to the functionality or production of a product manufactured by you or supplied by you to Buyer. Further, Supplier agrees to provide Buyer timely notice when Supplier becomes aware that any 3TG in a product or component it supplies to Buyer finances or benefits armed groups in the Democratic Republic of Congo or an adjoining country. In addition, Supplier understands and acknowledges that any information provided in this regard may be used by Buyer to comply with its reporting obligations under the Rule 13p-1 of the Securities and Exchange Act of 1934, as amended and the Dodd- Frank Wall Street Reform and Consumer Protection Act, including filing a Form SD and Conflict Minerals Report with the U. S. Securities and Exchange Commission. --- ### QN-027 REACH - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-027-reach/ QN-027 REACH If REACH requirements are requested by Buyer’s PO on any Order, Supplier shall  represent and warrant that all Products, parts of Products and/or materials to be supplied to the European Economic Area (EEA) (the EEA includes all countries in the European Union or “EU” as well as Norway, Iceland and Liechtenstein) will be supplied in full compliance with the provisions of the European Regulation (EC) n 1907/2006 of 18 December 2006 concerning the Registration, Evaluation, Authorization and Restriction of Chemicals (the REACH Regulation”). --- ### QN-026 Buyer’s / Buyer’s Customer Property - Published: 2019-12-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-026-buyers-buyers-customer-property/ QN-026 Buyer’s / Buyer’s Customer Property Title to all property furnished to Supplier by Buyer or Buyer’s customer or paid for by Buyer or Buyer’s customer shall remain with Buyer or Buyer’s customer. Supplier shall not alter or use such property for any purpose or for any other party other than that specified by Buyer, without the prior written consent of Buyer. If Buyer agrees to pay Supplier for acquisition of tooling and equipment, either separately or as a stated part of the unit price of Products purchased herein, title to the same shall pass to Buyer upon (i) commencement of processing for use in performance of this Order, or (ii) Buyer payment therefore, whichever occurs first. Supplier shall assume the risk of, and be responsible for, any loss, theft, destruction of or damage to Buyer or Buyer’s customer property while in Supplier’s possession or control. If Supplier damages any property, Supplier shall be responsible for making repairs at no cost to Buyer or Buyer’s customer. Upon Buyer’s written request to Supplier for any property under this clause, if Supplier cannot locate Buyer or Buyer’s customer property within five (5) days, Supplier shall notify Buyer that the item was not located and Supplier subsequently has twenty (20) days to find the misplaced property. After such period, if it has not been located, the property shall be deemed "lost" and at Buyer’s election, Supplier shall either reimburse Buyer for the replacement and all related delay costs or remake the lost property... --- ### QN-025 Warranty of Documentation - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-025-warranty-documentation/ QN-025 Warranty of Documentation Supplier warrants to Buyer that all documentation and certifications by Supplier or Supplier’s subcontractors or business partners related to the Products, Services and Order, as applicable, are current, complete, truthful, and accurate and have been signed or stamped, as applicable, by individuals authorized and qualified to sign or stamp such documentation and certificates. --- ### QN-022 Termination for Default - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-022-termination-default/ QN-022 Termination for Default Subject to paragraphs 3 and 4 below, Buyer may terminate the Order for default in whole or in part, by written notice of default to Supplier if Supplier: Fails to deliver the Products or to perform the Services within the time specified in this Order or any extension; Fails to make progress so as to endanger performance of the Order or to perform any of the other provisions of the Order and does not cure that failure within a period of ten (10) days after receipt of the notice from Buyer specifying Supplier’s failure to perform; or Becomes insolvent or makes a general assignment for the benefit of creditors, or files or has filed against it a petition of bankruptcy or pursues any other remedy under any other law relating to the relief for debtors, or in the event a trustee or receiver is appointed for Supplier’s property or business; or assignment. If Buyer terminates the Order in whole or in part, it may acquire, under the terms and in the manner Buyer considers appropriate, Products or Services similar to those terminated, and Supplier will be liable to Buyer for any excess costs for those Products or Services. However, Supplier shall continue the work not terminated. In addition, Buyer may rework or repair any Product or re-perform any Service, at Supplier’s cost. If the failure to perform is caused by the default of a subcontractor of Supplier at any tier, and if the cause of the... --- ### QN-021 Termination for Convenience - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-021-termination-convenience/ QN-021 Termination for Convenience  This Order and any and all rights granted, and obligations assumed hereby may be terminated in whole or part by Buyer giving written notice to Supplier.   Upon receipt of a notice of termination, and except as otherwise directed by Buyer, Supplier shall immediately, as to the terminated portion of this Order and regardless of any delay in determining or adjusting any amounts due under this clause, promptly stop work, notify its subcontractors to stop work, and protect property in Supplier’s possession in which Buyer has or may acquire an interest. As directed by Buyer, Supplier shall transfer title and possession to Buyer of any inventory and property, including plans, drawings, and information held by Supplier which is for Buyer’s Order. In accordance with Buyer’s instructions, Supplier shall assign to Buyer all right, title, and interest of Supplier under the Order of Supplier that are terminated, in which case Buyer shall have the right to settle or to pay any termination settlement proposal arising out of those terminations. With approval or ratification to the extent required by Buyer, Supplier shall settle all outstanding liabilities and termination settlement proposals arising from the termination of Supplier’s subcontracts; the approval or ratification will be final for purposes of this clause. Supplier shall submit a termination settlement proposal within sixty (60) days after the effective date of the termination notice incorporating all claims of Supplier in the form and with the certification prescribed by Buyer. Supplier and Buyer may agree... --- ### QN-020 Changes - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-020-changes/ QN-020 Changes Buyer’s PO may at any time, by written Order, and without notice to sureties or assignee's, if any, make changes within the general scope of the Order in (i) drawings, designs, statement of work, specifications, planning and /or other technical documents; (ii) method of shipment, packaging, or packing; (iii) time and place of inspection, delivery or acceptance; (iv) reasonable adjustments in quantities and/or delivery schedules; (v) place of performance of the Service; (vi) the amount of Buyer/Government furnished property; and (vii) terms and conditions required to meet Buyer’s obligations under its Prime Contracts, including, but not limited to, any mandatory flow-down clauses. Supplier shall immediately proceed with changes as directed.    If any authorized change causes an increase or decrease in the cost or time required to perform this Order, Buyer and Supplier shall negotiate an equitable adjustment in the price and/or schedule, to reflect the increase or decrease. Buyer shall modify the Order in writing accordingly.   Any claim for adjustment shall be unconditionally waived unless: (i) asserted in writing and delivered to Buyer within fifteen (15) days of the date of the written change Order and (ii) a fully supported proposal is delivered to Buyer’s PO within thirty (30) days of the date of the written change Order.   If Supplier claims the cost of any Product made obsolete or excess, Buyer shall have the right to prescribe the manner of disposition of the Product to include the right to acquire that Product for cost claimed.... --- ### QN-019 Stop Work Order - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-019-stop-work-order/ QN-019 Stop Work Order Without additional charge; the seller shall provide Star Engineering Inc, our customers and regulatory authorities access to all facilities involved in this purchase order and to all processes and materials. Star Engineering reserves the right to perform inspections, audits, evaluations, reviews, and/or witness the execution of the processes being performed at the supplier's facilities in support of this purchase order. This requirement must be flowed down to all outsourced processes and sub-contractors. Buyer may, at any time, by written notification to Supplier, require Supplier to stop all, or any part of the work called for by the Order for a period of ninety (90) days after the written notification is delivered to Supplier, and for any further period of time that the Parties may agree.   The notification shall be specifically identified as a Stop Work Order (SWO) issued pursuant to this clause. Upon receipt of the SWO, the Supplier shall immediately comply with its terms and take all reasonable steps to minimize the incurred costs allowable to the work covered by the SWO during the period of work stoppage. Within a period of ninety (90) days after a SWO is delivered to the Supplier, or within any extension of that period to which the Parties shall have agreed, Buyer shall either (1) cancel the SWO; or (2) terminate the work covered by the SWO as provided for in “Termination for Convenience” of these terms and conditions. If a SWO issued under this clause is canceled... --- ### QN-018 No Waiver - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-018-no-waiver/ QN-018 No Waiver No failure of any Party to exercise any right under, or to require compliance with, the Order, or knowledge of past performance at variance with the Order, shall constitute a waiver by such Party of its rights hereunder.   No concession, latitude or waiver allowed by either Party to the other at any time shall be deemed a concession, latitude or waiver with respect to any rights unless and only to the extent expressly stated in writing, nor shall it prevent such Party from enforcing any rights in the future under similar circumstances. Remedies except as expressly provided herein, the rights and remedies set forth herein are cumulative and in addition to any other rights or remedies that the Parties may have at law or in equity. --- ### QN-017 Order of Precedence - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-017-order-precedence/ QN-017 Order of Precedence In the event of any inconsistency between any parts of this Order, the inconsistency shall be resolved by giving precedence in the following order: Change Order document with flow down terms appendices Order document with flow down terms appendices Terms and Conditions (this document) – Supply and Services Subcontracts Statement of work Specifications/drawings Quality/mission assurance requirements Supplier data requirements List (SDRL)/Data Item Description (DID) Other referenced documents --- ### QN-016 Computation of Days - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-016-computation-days/ QN-016 Computation of DaysIn computing the number of days for purposes of any Order, the time shall be so computed as to exclude the first day when notice is given and include the last day of any period.   All days shall be counted, including Saturdays, Sundays, and holidays; provided, however, that if the final day of any time period falls on a Saturday, Sunday, or holiday, then the final day shall be deemed to be the next day which is not a Saturday, Sunday, or holiday. --- ### QN-015 Requirements for Submittal of Inspection and/or Test Data - Published: 2019-12-13 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-015-requirements-submittal-inspection-andor-test-data/ QN-015 Requirements for Submittal of Inspection and/or Test DataI. REQUIREMENTS. Any line item to be delivered against this purchase order shall be inspected/or tested to the extent required to provide objective, written evidence of its conformance to purchase order requirements. II. INSPECTION AND/OR TEST DATA DOCUMENTATION.  A. Data submittal. All inspection and/or tests required to prove full conformance of a line item to purchase order requirements must be recorded in writing and provided with each shipment of the line item to the Buyer. If the material requires Star Engineering Systems Company source inspection, the data will be made available for review by the Buyer's Quality Representative prior to delivery. The data submitted shall cover the lot of material being shipped.  B. Data Requirements. Recorded data shall include not only results of all routine inspections and tests, but in addition, any special selection tests, sampling tests or any other test or proving action employed to determine item conformance.  C. Distributor Requirements (where applicable). If the Seller is a jobber or distributor of the item(s) provided by the purchase order, the Seller shall require the same performance obligations as the original manufacturer of the item(s) herein being purchased. Additionally, Seller shall secure from the manufacturer a right for Buyer to acquire or inspect at Buyer's option, all pertinent data in that manufacturer's possession showing item compliance to it(s) or Buyers performance specifications.  D. Format. The exact format of the submitted data may vary from Seller to Seller, but shall contain the following... --- ### QN-014 Supplier Change Request/Notification - Published: 2019-12-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-014-supplier-change-requestnotification/ QN-014 Supplier Change Request/Notification All communication, technical guidance and instructions having contractual impact shall be accomplished directly between the Star Engineering Inc Buyer and the Supplier's authorized representative. No changes in materials, processes, procedures, design interfaces, software and the facilities used for manufacturing, inspection, and test shall be made without prior written approval/acknowledgement from the Star Engineering Inc Buyer. This includes, but is not limited to, changes to Star Engineering directed sub-tier sources, facility relocation's, new equipment, etc. Impact to form, fit or function will be assessed by the impacted programs. Prior to implementing a change the supplier shall submit a written request notifying Star Engineering of the change using the Engineering Change Request Notification (ECN) Form. ECN Form Completion Instructions provide the Suppler with guidance on the type of information required when completing the ECN Form. Star Engineering will communicate results back to the supplier via the Buyer. It is the Supplier's responsibility to fully comply with all the instructions listed on the Star Engineering Purchase Order. Lack of written approval shall not relieve the Supplier of the responsibility to fully comply with all the requirements of the purchase order. The Supplier shall not receive compensation in any form from Star Engineering Inc for unauthorized activity. Star Engineering Inc Forms (if applicable) are located on the Star Engineering Inc Quality Notes website adjacent to the applicable quality note. Contact your Star Engineering Inc representative with any questions. --- ### QN-013 Traceability - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-013-traceability/ QN-013 Traceability The seller shall ensure all products shipped on this purchase order have one-way (backward) traceability. The seller shall be able to trace backward from the end deliverable item to all items used to produce it. Items include but are not limited to assemblies, sub-assemblies, electronic/electrical parts, raw materials, mechanical machined parts, special processes, and JAN Branded devices. 1. 1 The seller shall ensure that Commercial Off The Shelf (COTS) items procured from distributors have one-way (backward) traceability for the lot received from the OEM by the seller. The seller shall have a written detailed description of their system which complies with these traceability requirements and shall be available for review by the Buyer. The seller's system shall provide for one-way (backward) traceability for all parts used in producing the part delivered to Star Engineering in accordance with this purchase order. The seller shall ensure that all parts consumed as part of the final delivered product can be traced to the lot received at the seller's facility. The seller's system shall provide a means of correlation between the data derived from the testing, inspection and processing of the parts. Traceability requirements shall also apply to parts that are modified, repaired or reworked. Each serialized part or sub-assembly shall be traceable backward, by circuit symbol or serial number. The seller shall apply this requirement to any sub-tier suppliers and incorporate sub-tier suppliers as part of the seller's system. The seller shall retain their traceability records for the period specified on... --- ### QN-012 Manufacturing Process Audit/Survey - Published: 2019-12-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-012-manufacturing-process-auditsurvey/ QN-012 Manufacturing Process Audit/Survey1. Star Engineering shall be granted the right to audit. 1. 1 Star Engineering reserves the right to perform inspections, audits, evaluations, reviews, and/or witness the execution of the processes being performed at the supplier's facilities in support of this purchase order. 1. 2 Star Engineering reserves the right to allow our customers or government representatives to participate in the above activities. 1. 3 This requirement applies to the Supplier's sub-tiers and shall be flowed down accordingly. 1. 4 Without additional charges, the Supplier and/or their sub-contractors shall make facilities available for these activities and provide all reasonable support during these visits/audits. --- ### QN-011 Foreign Object Damage Prevention - Published: 2019-12-13 - Modified: 2024-05-28 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-011-foreign-object-damage-prevention/ QN-011 Foreign Object Damage Prevention The Seller shall establish and maintain a written Foreign Object Damage (FOD) Prevention Program to reduce FOD using National Aerospace Standard 412 (NAS412) as a guideline. Seller shall ensure items supplied and the packaging will not be a source of Foreign Object Damage (FOD) and/or other contaminants. The FOD Prevention Program Practices shall be proportional to the FOD susceptibility of the product(s). 4. The FOD Prevention Program Practices, written procedures, or policies developed by the Seller shall be subject to review and audit by Star Engineering. --- ### QN-010 Shelf Life Requirements - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-010-shelf-life-requirements/ QN-010 Shelf Life Requirements The material supplied on this contract shall be accompanied by a shelf-life certificate and internal packages marked per MIL-STD-129, (Marking for Shipment and Storage) unless otherwise specified. The certificate must include: 1. 1 Original manufacturer's name 1. 2 Purchase order number 1. 3 Part number, revision, and specification (type and class if applicable) 1. 4 Manufactured date and expiration date 1. 5 Manufacturers compound number and batch number 1. 6 Environmental controls as applicable 1. 7 Useful storage life 1. 8 Storage temperature 2. All material shall be received with at least 75% of the specified shelf-life remaining or within one year from the date of manufacture when the shelf-life exceeds four (4) years. --- ### QN-009B Counterfeit Materials Avoidance ISO 9001 - Published: 2019-12-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-009b-counterfeit-materials-avoidance-iso-9001/ QN-009B Counterfeit Materials Avoidance ISO 9001  Supplier shall establish and maintain a material authenticity process that ensures the requirements of these clauses or other authenticity requirements in the Order are met. Supplier’s obligation to substantiate authenticity shall survive acceptance of and payment for Products delivered under this Order. Supplier shall not furnish suspect counterfeit or counterfeit parts to Buyer under the Order. All material delivered under the Order shall be authentic and traceable to the original manufacturer. Supplier shall provide authenticity and traceability records to Buyer upon request. Supplier shall immediately notify Buyer if Supplier cannot provide electronic parts, components, and/or assemblies traceable to the original component manufacturer or the original equipment manufacturer. Upon receipt of such notification, Buyer reserves the right to terminate this Order at no cost to Buyer or require specific material validation test and inspection protocol requirements to Supplier. If suspect counterfeit or counterfeit parts are furnished under the Order and are found in any of the Products delivered hereunder, such items will be impounded by Buyer. Supplier shall promptly replace such suspect/counterfeit parts with parts acceptable to the Buyer. Supplier shall be liable for all costs relating to the removal and replacement of said parts, including without limitation Buyer's external and internal costs of removing such suspect/counterfeit parts, of reinserting replacement parts and of any testing or validation necessitated by the reinstallation of Supplier’s Products after suspect/counterfeit parts have been exchanged. Buyer’s remedies described herein shall not be limited by any other clause agreed upon... --- ### QN-009A Counterfeit Materials Avoidance AS9100 - Published: 2019-12-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-009a-counterfeit-materials-avoidance-as9100/ QN-009A Counterfeit Materials Avoidance AS9100a. "Counterfeit Item" is defined to include, but is not limited to, (i) an item that is an illegal or unauthorized copy or substitute of an Original Equipment Manufacturer (“OEM”) or Original Component Manufacturer (“OCM”) item; (ii) an item that does not contain the proper external or internal materials or components required by the OEM or OCM or that is not constructed in accordance with OEM or OCM design, but is represented as such; (iii) an item or component thereof that is used, refurbished or reclaimed but the Seller represents as being a new item; (iv) an item that has not successfully passed all OEM or OCM required testing, verification, screening and quality control but that Seller represents as having C5met or passed such requirements; or (v) an item with a label or other marking intended, or reasonably likely, to mislead a reasonable person into believing a non·OEM or OCM item is a genuine OEM or OCM item when it is not. b. "Authorized Distributor" is defined as a distributor with which the OM has a contractual agreement to stock, repackage, sell and distribute its product lines. Authorized Distributors normally offer the product for sale with full manufacturer flowthrough warranty. Seller’s Risk Mitigation Seller shall maintain a Counterfeit Item risk mitigation process internally and with its suppliers using SAE AS5553 (parts) and AS6174A (materials) as a guide. The Seller shall participate in the Government Industry Data Exchange Program (GIDEP) monitoring and acting on GIDEP reports which... --- ### QN-008 Certificate of Conformance - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-008-certificate-conformance/ QN-008 Certificate of Conformance 1. The Seller shall provide a Certificate of Conformance with each shipment against this purchase order. 1. 1 The Supplier shall ensure that the person who signs the Certificate of Conformance is authorized to do so. 2. The Certificate of Conformance shall contain the following information: 2. 1 Seller's name and address 2. 2 Original Equipment Manufacturers' name when different than Seller 2. 3 Star Engineering Purchase Order number 2. 4 Part number of item, drawing revision (including change notices, if not part of revision level), and quantity shipped as specified on the purchase order 2. 5 Serial number(s) or date code(s) or lot/batch/heat number(s), as applicable, of product shipped 2. 6 Statement of conformance to all purchase order requirements. Seller certifies that the manufacturer and Seller have performed all inspections and required tests identified on the Star Engineering Purchase Order and the delivered items meet all of the requirements identified within the Star Engineering Purchase Order and all referenced documents 2. 7 The signature of the Seller's authorized agent and date. Electronic signature is acceptable   --- ### QN-007 Packaging and Shipping - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-007-packaging-shipping/ QN-007 Packing and Shipping Packaging Unless otherwise specified elsewhere in the contract, seller shall use best commercial practice for packing and packaging deliverables. Packing Slip Each shipment must have a packing slip on the outside of the box for each purchase order inside the box. The packing slip must have the following: Packing slip number • Buyer's P. O. number P. O. item/Description, part number and quantity. As applicable· Part revision, Lot/Batch number, Serial Number Alternate Parts Alternate, substitute or better-than part numbers may be furnished only when authorized in writing by the Star Engineering buyer and shall be clearly indicated on the shipping document. Inspection Documentation Inspection data and certifications as required by the purchase order and any documents referenced therein, shall accompany each shipment. Consolidated Shipments The container for shipments involving consolidation of items from two (2) or more purchase orders shall be marked "MULTIPACK" on the outside. Items for each purchase order must be packed separately in the intermediate packages with the packing slip and labeling describing contents on the outside of each intermediate package. Each unique item or group of packaged items (Le. screws) shall be marked such that it may be cross-referenced to a unique P. O. on the bill of lading or air bill without removing its protective packaging. --- ### QN-006 ESD Requirements - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-006-esd-requirements/ QN-006 Electro-Static Discharge1. The supplier shall establish and implement an ESD Control Program that is compliant with the latest revision of MIL-STD-1686 and/or and JESD625 for electrical and electronic parts, assemblies, equipment, susceptible to damage from Electrostatic Discharge (ESD). 2. The seller shall take the necessary precautions to ensure that static susceptible devices are adequately protected from ESD damage during manufacturing, test, inspection, packaging and shipping. 3. Packaging for ESD sensitive devices shall be marked with an ESD cautionary note or symbol. 4. Areas in which ESD items are handled shall be equipped with humidity monitoring devices. When the relative humidity drops below the permitted lower limit of 30%, all work on ESD items shall cease until either: (4. 1 The relative humidity increases to at least the lower limit. or 4. 2 Ionization equipment utilized at the ESD workstation must be turned on and properly positioned with respect to the product and operated in accordance with the manufacturer's operating instructions. ) 5. Anti-Static and Static Dissipative packing material (pink-poly formulations) must comply with the Contact Corrosive Testing in accordance with MIL-STD-3010 Method 3005. 3. 2. 6. Anti-static and static dissipative packing material (pink-poly formulations) shall not be used in direct contact with Optics and Polycarbonates. --- ### QN-005 Non-Conforming Material - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-005-non-conforming-material/ QN-005 Non-Conforming Material The seller shall have a documented internal system or process that includes provisions to identify, segregate, and control nonconforming material to ensure the seller does not ship nonconforming material to Star Engineering. All nonconforming material must be withheld from shipments to Star Engineering. The supplier will not be delegated the authority to process non-conformance's or to establish an MRB for material specified on the Purchase Order for any buyer materials; unless expressly conveyed in writing by the buyer's Supply Chain Representative. The only condition under which the Seller can ship nonconforming product to Star Engineering is after receiving written permission from Star Engineering: 4. 1 To do this, the specifics of the non-conformance must be submitted to Star Engineering for review. When shipping nonconforming material, the following must be done: 5. 1 The defective material must be clearly identified as nonconforming with clear marking in a non-permanent method or tagged as such if approved for shipment. 5. 2 A copy of any buyer's authorization to ship document must accompany the material and a copy sent to the Star Engineering Supply Chain Representative who will send to project Quality Assurance engineer upon receipt. --- ### QN-004 Supplier Maintained Data - Published: 2019-12-13 - Modified: 2019-12-13 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-004-supplier-maintained-data/ QN-004 Supplier Maintained Data1. Records of inspection and test data must be maintained by the Seller and available for audit for a minimum of five (5) years. The term "data" in this note refers to all inspection and test data (electronic or paper copy) required by the drawing or statement of work. This requirement is complementary to any requirement established elsewhere within this Purchase Order to provide copies of such data with deliveries. --- ### QN-003 Supplier First Article - Published: 2019-12-13 - Modified: 2024-01-19 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-003-supplier-first-article/ QN-003 Supplier First Article1. The supplier shall perform a First Article Inspection (FAI) that conforms to the requirements of AS9102, Aerospace First Article Inspection Requirement. The revision of AS9102 in effect is the latest released revision at the time the purchase order was placed. 2. The supplier shall ensure the AS9102 requirements for First Article Inspection are flowed to their sub-tier suppliers and processors. 2. 1 The supplier shall ensure that their sub-tier supplier's first article documentation packages (for sub-assemblies or detail parts) follow AS9102 requirements. 3. The supplier shall provide justification if a full or partial FAI is not performed due to any lapse in production of two years or more and any non-administrative drawing revision changes. This justification must be approved by Star Engineering Inc. 3. 1 Production to non-Star Engineering purchase orders shall not constitute continuous production. 3. 2 This justification and Star Engineering approval shall be included with the shipment, if applicable. 3. 3 This justification shall be available for review during Star Engineering Source Inspection, if applicable. 4. If Star Engineering Source Inspection/Surveillance is required, the supplier shall have the FAI documentation approved by Star Engineering during the Star Engineering Source Inspection. 4. 1 Evidence of FAI approval shall be provided with first shipment. 5. If Star Engineering Source Inspection/Surveillance is not required, the Supplier shall include a complete copy of the full FAI or partial FAI package with the initial shipment. 5. 1 The seller shall include in the FAI package all supporting data... --- ### QN-002 Purchasing Flowdown Procurement Traceability - Published: 2019-12-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-002-purchasing-flowdown-procurement-traceability/ QN-002 Purchasing Flowdown Procurement Traceability Without additional charge; the seller shall provide Star Engineering Inc, our customers and regulatory authorities access to all facilities involved in this purchase order and to all processes and materials. Star Engineering reserves the right to perform inspections, audits, evaluations, reviews, and/or witness the execution of the processes being performed at the supplier's facilities in support of this purchase order. This requirement must be flowed down to all outsourced processes and sub-contractors. --- ### QN-001 Supplier Inspection Access Requirements - Published: 2019-12-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/qn-001-supplier-inspection-access-requirements/ QN-001 Supplier Inspection Access RequirementsWithout additional charge; the seller shall provide Star Engineering Inc, our customers and regulatory authorities access to all facilities involved in this purchase order and to all processes and materials. Star Engineering reserves the right to perform inspections, audits, evaluations, reviews, and/or witness the execution of the processes being performed at the supplier's facilities in support of this purchase order. This requirement must be flowed down to all outsourced processes and sub-contractors. --- ### QN-000 Quality Notes Master List > Explore the Quality Notes Master List and all important links and information - Published: 2019-12-13 - Modified: 2024-06-19 - URL: https://www.starengineeringinc.com/qn-000-quality-notes-master-list/ » QN-001 Supplier Inspection Access Requirements » QN-002 Purchasing Flowdown Procurement Traceability » QN-003 Supplier First Article » QN-004 Supplier Maintained Data » QN-005 Non-Conforming Material » QN-006 ESD Requirements » QN-007 Packaging and Shipping » QN-008 Certificate of Conformance » QN-009B Counterfeit Materials Avoidance ISO 9001 » QN-010 Shelf Life Requirements » QN-011 Foreign Object Damage Prevention » QN-012 Manufacturing Process Audit/Survey » QN-013 Traceability » QN-014 Supplier Change Request/Notification » QN-015 Requirements for Submittal of Inspection and/or Test Data » QN-016 Computation of Days » QN-017 Order of Precedence » QN-018 No Waiver » QN-019 Stop Work Order » QN-020 Changes » QN-021 Termination for Convenience » QN-022 Termination for Default » QN-023 Warranties and Disclaimer on Products » QN-024 Warranties and Disclaimer on Services » QN-025 Warranty of Documentation » QN-026 Buyer’s / Buyer’s Customer Property » QN-027 REACH » QN-028 Conflict Minerals » QN-029 Product Safety Statement » QN-030 Information and Communication to External Suppliers --- ### Request A Quote > To submit a request for a PCB assembly quote, please fill out the form and one of our representative will call you. - Published: 2017-11-24 - Modified: 2018-11-15 - URL: https://www.starengineeringinc.com/request-a-quote/ --- ### About Us > Star Engineering is one of the best known companies in the field of Printed Circuit Board Assemblies, Cable Assemblies and Mechanical Box Build Assemblies. - Published: 2017-11-23 - Modified: 2021-09-29 - URL: https://www.starengineeringinc.com/about-us/ Star Engineering is one of the best known companies in the field of Printed Circuit Board Assemblies, Cable Assemblies and Mechanical Box Build Assemblies across North America. We have been around since all the way back in the 1980’s and have accumulated an invaluable amount of experience in each of the fields listed. This also gave us lots of time to forge our rock-solid reputation for unfailing service and high industry standards when it comes to customer service and the quality of our products. Mission Statement To reinvent how people share knowledge and provide superior quality workmanship, in order to be essential to our customers by providing differentiated products and services.   Star Engineering is continuously developing and improving manufacturing methods to ensure the highest possible level of Value, Quality and Products to meet our Customer Requirements. Vision Statement The vision of Star Engineering Inc is to maintain the positive reputation of our Company and be a premier US manufacturer of high-quality products. We pride ourselves to be the supplier of choice for PCB, Cable and Harness Assemblies, and Integrated Systems (Box Builds), when our type of products is being sought. This vision will be accomplished by sharing the responsibilities of planning and decision making with all our Management and Production Teams.   Star Engineering will strive to maintain the image and relationships it has developed with its customers, suppliers, and employees as a company of excellence. Why Choose Star Engineering Inc. Here are a few of the many reasons... --- ### Sitemap - Published: 2017-04-18 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/sitemap/ » Home » Capabilities » Printed Circuit Board Assemblies » SMT Surface Mount Technology » Through-Hole Technology » Cable Assemblies » Multi-conductor Cable Assemblies » Coaxial Cable Assemblies » Battery Cable Assemblies » IDC Flat Ribbon Cable Assemblies » Wire Jumper Assemblies » Military Assemblies » Medical Assemblies » Harness Assemblies » Wire Harness Applications » Electro-Mechanical Assemblies » Box Builds » Control Panels » Engineering Services » Equipment » Compliance » News and Blogs » Contact Us » Printed Circuit Board Assemblies » Cable Assemblies » Electrical Wiring Harnesses » Electro-Mechanical Assemblies » QN-009A » Markets We Serve » Our Products --- ### Markets Served > Star Engineering served different markets with assembly solutions for Automotive, Industrial, Military, Robotics, Marine, and more applications. - Published: 2017-02-15 - Modified: 2024-02-22 - URL: https://www.starengineeringinc.com/markets/ Automation EquipmentAutomotiveHomeland SecurityIndustrial EquipmentInstrumentationLightingMarine Navigation & OceanographyMedical & Life SciencesMilitaryNetworking and CommunicationsRenewable EnergyRoboticsStorage ProductsTest and Measurement  --- ### Compliance > Modern 16,000 square foot production facility. ISO 9001: 2015 certified. ESD controlled processes. - Published: 2017-01-03 - Modified: 2025-02-12 - URL: https://www.starengineeringinc.com/compliance/ AS9100D:2016 and ISO 9001:2015 ITAR Registered #M26091 JCP Compliant CAGE Code - 3YAJ0 IPC-610 Class 3 Certified (PCB's) IPC-620 Class 3 Certified (Cables) J-STD-001 Class 3 with Space Addendum RoHS Compliant UL / CSA Safety Requirements UL 508A Standard for Industrial Control Panels Manufacturing Environment Modern 16,000 square foot production facility ISO AS9100D:2016/ISO 9001:2015 certified ESD controlled processes RoHS and non RoHS capability IPC certified workers ITAR Registered UL/CSA listed JCP Compliant Quality Policy Star Engineering is committed, through continuous improvement, to deliver products that meet or exceed customer expectations on-time, every-time. To achieve this result we will: Clearly understand customer needs and provide products and services that meet those needs. Commitment to timely customer communication and interaction Empower our employees to act with personal accountability Collaborate, partnering with each other and our customer Provide rapid problem resolution Commitment to lean manufacturing and flexible work cells Product management initial design review to develop material/manufacturing documentation with emphasis on manufacturability and cost improvements. Supply chain management for all critical components. Before any product is shipped it is 100% tested in accordance with acceptance test procedure created as part of the overall product design thereby assuring product validation and acceptance. Integrated Continuous Improvement, Defect Prevention and Corrective Action System. Counterfeit Prevention Program: "Star is actively involved in Counterfeit Parts Prevention by training employees on procedures for avoiding, detecting, mitigating and disposition of counterfeit electronic parts. " Initial and on going employee training to include Employee Orientation, Safety Orientation and Quality Indoctrination. Privacy... --- ### Equipment > Our equipment range comprises of reflow ovens, tape and reel machine, fully automatic screen printers, pick and place machines, X-ray systems, wire cutters, and more. - Published: 2017-01-03 - Modified: 2017-03-23 - URL: https://www.starengineeringinc.com/equipment/ --- ### News and Blogs > Read the latest news and blogs on printed circuit boards, cable assemblies, integrated systems and other engineering products, concepts and innovations. - Published: 2017-01-03 - Modified: 2021-11-17 - URL: https://www.starengineeringinc.com/news-and-blogs/ --- ### Home > STAR ENGINEERING, INC offers reliable electronic contract manufacturing services, including PCB assemblies, cable assemblies, and electro-mechanical solutions, ensuring quality and consistency. - Published: 2017-01-03 - Modified: 2025-04-09 - URL: https://www.starengineeringinc.com/ Electronic Contract Manufacturing Services STAR ENGINEERING, INC is a trusted electronic contract manufacturing company, dedicated to manufacturing and assembly solutions, assisting its customers with quality and consistency for a wide range of projects. Our electronic contract manufacturing services range from wire, cable and harness assemblies, all levels of electronic Printed Circuit Board Assemblies, through the most complex integrated solutions for complete electronic instrumentation and box-builds. Strong and multi-faceted, the Manufacturing Engineering group supported by the Supply Chain Management system is successfully providing “turnkey” services for any type of project or where it makes sense for our customers and us, we can operate with customer supplied materials. Our Engineering and Quality teams are creating manufacturing documentation by configuring the most appropriate manufacturing processes and tools. They are testing products to the customer’s specifications or if required, develop our own solutions for calibration, test and other functional pre-ship operations. Star Engineering, Inc. Quality Management System is ISO 9001-2015 certified, IPC-610 and IPC-620 compliant. Our Management, Engineering, Quality and Manufacturing teams are devoted to delivering products that meet or exceed customer expectations on-time, every-time. Electronic Contract Manufacturing for PCB Assemblies Star Engineering, Inc. is one of the renowned EMS contract manufacturing companies in the USA. Since 1980 we have been a leader in providing contract manufacturing for PCB assembly, printed circuit boards, cable assemblies, SMT assemblies to OEMs serving a wide range of industries. We focus on customer satisfaction and aim to provide the best quality and latest products to our customers. We... --- ### Contact Us > Contact us for all you PCB, cable assemblies requirements. - Published: 2016-12-30 - Modified: 2023-02-20 - URL: https://www.starengineeringinc.com/contact-us/ Star Engineering, Inc. One Vaillancourt Drive North Attleboro, MA -02763 508-316-1492 info@StarEngineeringInc. com Directions View Larger Map --- ## ## Posts ### 7 Key Factors to Consider When Choosing an Electronic Assembly Manufacturer > Learn the 7 key factors to consider when selecting an electronic contract manufacturer. Contact Star Engineering Inc. for reliable solutions. - Published: 2025-04-10 - Modified: 2025-04-10 - URL: https://www.starengineeringinc.com/7-key-factors-to-consider-when-choosing-an-electronic-assembly-manufacturer/ - Categories: News - Tags: Cable Assemblies, Cable Assembly Manufacturers, Electronic Cable Assemblies Choosing the right electronic assembly partner impacts product quality and timelines. Learn 7 key factors to evaluate before partnering. Contact Star Engineering Inc. for tailored solutions. Selecting the right partner for electronic assembly has a direct impact on performance, cost, and product quality. Whether the need is for PCB assembly, cable harnesses, or box builds, manufacturers must align with specific technical and operational expectations. Evaluating potential partners based on essential criteria can ensure a reliable and long-term working relationship. 1. Technical Capabilities and Services OfferedA qualifiedelectronic contract manufacturershould offer a range of capabilities that match current and future production needs. These may include Surface Mount Technology (SMT), Through-Hole Assembly, cable assembly, wire harnessing, and electro-mechanical box builds. Turnkey options like prototyping, design-for-manufacturing support, and testing also add value. Assessing the full scope ofelectronic contract manufacturing servicesensures a good fit across multiple project stages. 2. Industry Experience and SpecializationManufacturers often work across industries like medical, military, telecommunications, and consumer electronics. Selecting a partner with experience in a relevant sector helps reduce onboarding time and improves process accuracy. A provider familiar with high-reliability applications understands requirements such as IPC class standards, traceability, and regulatory compliance. Also read: https://www. starengineeringinc. com/things-to-consider-when-looking-for-manufacturer-of-wire-harness/ 3. Quality Assurance and CertificationsConsistent product quality starts with a robust quality management system. Look forcontract electronics assemblyproviders with ISO 9001:2015 certification and compliance with IPC-A-610, IPC-A-620, and ITAR regulations. In-house inspection protocols, testing equipment, and traceability controls are important markers of a manufacturer’s commitment to quality. 4. Supply Chain Management and Component SourcingReliable sourcing impacts build schedules, cost control, and final product performance. An experienced electronic contract manufacturer should have strong relationships with vetted suppliers and a... --- ### 7 Industries That Rely on High-Performance Cable Assemblies > Star Engineering’s custom cable assemblies deliver durability and reliability for the aerospace, healthcare, and automation industries. - Published: 2025-03-18 - Modified: 2025-03-28 - URL: https://www.starengineeringinc.com/7-industries-that-rely-on-high-performance-cable-assemblies/ - Categories: News - Tags: Cable Assemblies, Cable Assembly Manufacturers, Cable Companies Star Engineering delivers custom cable assemblies trusted across industries including aerospace, healthcare, and automation. These assemblies provide durability, signal integrity, and environment-specific protection. As one of the dedicated custom cable assembly manufacturers, Star Engineering offers tailored solutions designed for reliable performance in the harshest conditions. Cable assemblies play a vital role across sectors where consistent signal transmission and durability are critical. At Star Engineering, customcable assembliesare designed to meet the demanding requirements of businesses operating in high-performance and precision-driven environments. These engineered solutions are vital to product functionality and are often central to operational reliability. 1. Aerospace and DefenseThe aerospace and defense sector demands extreme precision and durability. Custom cable assembliesare built to withstand vibration, temperature fluctuations, and electromagnetic interference. Whether for aircraft avionics or missile guidance systems, reliability under pressure is essential. Also read: https://www. starengineeringinc. com/more-about-pcb-assembly-for-the-aerospace-industry/ 2. Automotive and TransportationModern vehicles rely heavily on advanced electronics. Cable assemblies in this industry support power distribution, navigation, safety systems, and entertainment modules. High-performance automotive cable assemblies are engineered for longevity, even under high-heat or vibration-prone environments. 3. Medical and HealthcareIn hospitals, surgical rooms, and diagnostic facilities, cable assemblies are crucial. Custom cable assembly manufacturersprovide healthcare-grade components that support imaging systems, monitoring devices, and life-saving equipment. These solutions must meet strict hygiene and reliability standards. Also read: https://www. starengineeringinc. com/how-cable-assemblies-play-a-crucial-role-in-the-medical-industry/ 4. Telecommunications and NetworkingFor high-speed data transfer and uninterrupted communication, cable assemblies are foundational. This includes coaxial, fiber optic, and shielded assemblies used in routers, modems, and large-scale server infrastructure. Precision and signal integrity are essential. 5. Industrial Automation and RoboticsFactories and automated facilities rely on cable assemblies for machine control, power, and sensor data transmission. Assemblies are customized for movement, stress, and wear resistance to suit robotic arms and CNC machinery. 6. Renewable Energy and Power... --- ### Top 5 Signs: It’s Time to Replace Your Battery Cables > Replace worn-out battery cables in the USA to avoid power loss. Contact Star Engineering today for high-quality battery cable assemblies! - Published: 2025-02-12 - Modified: 2025-03-11 - URL: https://www.starengineeringinc.com/top-5-signs-its-time-to-replace-your-battery-cables/ - Categories: News - Tags: Assembly Companies, Cable Assemblies, Cable Assembly Manufacturers Failing battery cables cause electrical issues and power loss. Get durable battery cable assemblies from Star Engineering today for reliable performance. Battery cables play a crucial role in a vehicle’s electrical system, ensuring power flows efficiently from the battery to the starter and other essential components. Over time, these cables can deteriorate, leading to electrical failures and potential breakdowns. Identifying signs of wear early can prevent unexpected malfunctions and costly repairs. Ignoring agingbattery cables in the USAcan result in poor vehicle performance, difficulty starting, and even complete electrical failure. Whether in daily drivers, industrial machinery, or specialized equipment, maintaining battery cable assemblies is essential for reliable operation. Here are five common indicators that signal it’s time to replace battery cables. 1. Difficulty Starting the EngineA sluggish or failing engine start is often an early warning sign of deteriorating battery cables in the USA. If the cables are corroded or frayed, they can’t effectively transmit electrical power, making the engine struggle to turn over. Clicking sounds when turning the key or repeated failed attempts to start the vehicle indicate a weak electrical connection. Faultybattery cable assembliescan also place additional strain on the battery and starter, leading to premature wear. Addressing this issue promptly helps maintain reliable vehicle performance. 2. Frequent Electrical IssuesElectrical malfunctions, such as dimming headlights, flickering dashboard lights, or inconsistent power to accessories, often point to problems with battery cables. Since these cables supply power to critical systems, any degradation can cause intermittent failures. If accessories like radios, air conditioning, or navigation systems work inconsistently, poor conductivity in the battery cable assemblies could be to blame. Ensuring a secure electrical... --- ### 7 Key Benefits of Automated Electronic PCB Assembly Processes > Automated PCB assembly improves accuracy, reduces errors, and enhances efficiency. Contact Star Engineering Inc. for tailored solutions. - Published: 2025-01-15 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/7-key-benefits-of-automated-electronic-pcb-assembly-processes/ - Categories: News - Tags: PCB Assemblies, PCB Assembly Manufacturer Automated electronic PCB assembly increases accuracy, decreases errors, and increases production timelines. It offers scalability, improved quality, and cost efficiency while meeting the growing demands of electronic manufacturing. Contact Star Engineering Inc. for customized electronic circuit board assembly solutions tailored to your industry requirements and backed by decades of experience in PCB assembly in the USA. The demand for efficiency and precision in electronic manufacturing continues to rise as industries grow more dependent on advanced technology. Modernelectronic PCB assemblyprocesses have evolved to meet these requirements through automation, helping manufacturers reduce errors and accelerate production timelines. Automation has become a critical tool for achieving higher quality, cost savings, and faster turnaround times in the USA's competitive setting of PCB assembly. Automatedelectronic PCB assemblyoffers several benefits, making it a game-changer for industries relying on high-performance circuit boards. Below are seven key advantages driving its widespread adoption. 1. Enhanced Precision and AccuracyAutomation reduces human error, ensuring each assembly step is executed with consistent accuracy. This results in highly reliableelectronic circuit board assemblythat meets stringent industry standards for performance and durability. 2. Faster Production TimelinesAutomated systems take over repetitive tasks, thus saving production time. The faster throughput enables manufacturers to fulfill high-volume production needs without sacrificing quality or delivery time. 3. Improved Quality ControlAdvanced automation tools provide real-time monitoring and built-in quality checks to minimize defects during production. Continuous monitoring ensures that each circuit board is in compliance with design specifications before proceeding to the next stage. 4. Cost EfficiencyFrom the perspective of production costs, automation involves a fixed upfront investment and subsequently decreases production costs. Reduced labor costs, fewer defects, less rework and waste, and reduced overall resource use result. 5. ScalabilityAutomated PCB assembly processes in the USA allow manufacturers to scale production effortlessly. Whether handling small batches or high-volume runs, automation makes it easy to adjust production capacity while maintaining quality. 6. Reduced... --- ### Top 10 Wire Harness Manufacturers in the USA: Quality and Innovation You Can Trust > Explore top wire harness manufacturers in the USA for quality and innovation. Contact Star Engineering for reliable assembly solutions. - Published: 2024-12-12 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/top-10-wire-harness-manufacturers-in-the-usa-quality-and-innovation-you-can-trust/ - Categories: News - Tags: Wire Harness Assembly, Wire Harness Manufacturers, Wire Harnessing Explore the top wire harness manufacturers in the USA, known for delivering quality and innovative solutions across industries. Learn about their strengths in certifications, manufacturing processes, and tailored offerings. Contact Star Engineering for dependable, customized wire harness assembly solutions to meet diverse business needs. Wire harness assemblyis critical in connecting and powering modern devices and systems across the automotive, aerospace, and telecommunications industries. Choosing the right manufacturer is key to ensuring reliable performance and adherence to industry standards. The United States is home to several wire harness manufacturers known for their commitment to quality, innovative processes, and tailored solutions. This blog highlights ten leadingwire harness manufacturers in the USA, focusing on their strengths in quality, certifications, and unique offerings. Each company provides dependable wire harness solutions to meet diverse business needs, ensuring high performance in demanding environments. 1. MolexMolex is a global leader in electrical connectors and wire harness assembly. Known for innovative solutions and advanced manufacturing processes, Molex serves the automotive, healthcare, and consumer electronics industries. Their high-quality assemblies meet strict standards for performance and reliability. 2. TE ConnectivityTE Connectivity provides cutting-edge wire harness solutions for industries including industrial automation, aerospace, and telecommunications. With a focus on precision and scalability, TE Connectivity ensures that each wire harness assembly aligns with stringent regulatory requirements. 3. Amphenol CorporationAmphenol is recognized for its robust wire harness assemblies designed for telecommunications, military, and automotive applications. Their advanced engineering capabilities and commitment to quality make them a top choice for businesses seeking reliable wiring solutions. 4. Delphi TechnologiesDelphi Technologies specializes in custom wire harness assemblies tailored for the automotive industry. They offer solutions that enhance safety and efficiency, meeting the rigorous demands of modern vehicles. Their certifications ensure compliance with global quality standards. 5. Omega Leads, Inc. Omega... --- ### How Outsourcing Simplifies Complex Manufacturing Needs > Streamline production with electronic contract manufacturing. Reduce costs, ensure quality, and scale efficiently with Star Engineering Inc. - Published: 2024-11-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/how-outsourcing-simplifies-complex-manufacturing-needs/ - Categories: News - Tags: Cable Assembly Manufacturers, PCB Assembly Manufacturer, Wire Harness Manufacturers Outsourcing to electronic contract manufacturing services offers a practical solution for simplifying intricate production processes. By partnering with an electronic assembly manufacturer, businesses can reduce costs, ensure high-quality outputs, and scale efficiently. These services provide the experience and precision to meet demanding industry standards, from prototyping to full-scale production. Partner with Star Engineering Inc. for reliable electronic contract manufacturing solutions tailored to every need. Contact us today to learn more! Outsourcing has become a cornerstone for businesses looking to streamline their operations, particularly in electronics. The intricate demands of manufacturing electronic components and rapid technological advancements make in-house production challenging and costly. By leveragingelectronic contract manufacturing, companies can reduce complexities, optimize resources, and meet market demands efficiently. The increasing reliance on electronic contract manufacturing services reflects the growing need for specialized skills and technology. These services cater to businesses across industries, from telecommunications to medical devices, ensuring precise electronic assembly while maintaining high-quality standards. By outsourcing to a reliable electronic assembly manufacturer, businesses can focus on their core competencies while ensuring the timely delivery of complex products. Streamlining Manufacturing Through Electronic Contract ManufacturingOutsourcingelectronic contract manufacturing serviceseliminates the need for businesses to invest in expensive infrastructure, specialized labor, and advanced machinery. These manufacturers offer end-to-end solutions, including design, prototyping, and full-scale production, effectively handling every stage of the manufacturing process. This reduces overhead costs and enhances operational flexibility, allowing companies to scale production based on market demand. Collaboration with anelectronic assembly manufacturerensures that production runs efficiently and meets stringent industry standards. Manufacturers employ cutting-edge technology and stringent quality control processes to deliver precise assemblies. This is particularly critical for industries such as automotive and aerospace, where component accuracy directly impacts safety and performance. Cost-Effective Solutions with Outsourced ManufacturingOne of the primary advantages of outsourcing electronic contract manufacturing is cost efficiency. By outsourcing, businesses can reduce labor costs, optimize material procurement, and eliminate the need to maintain in-house manufacturing facilities. Contract manufacturers... --- ### The Critical Role of Medical Cable Assemblies in Advancing Healthcare Technology > Custom medical cable assemblies from Star Engineering ensure reliable, durable performance for precise healthcare technology. - Published: 2024-10-22 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/the-critical-role-of-medical-cable-assemblies-in-advancing-healthcare-technology/ - Categories: News - Tags: Cable Assemblies, Custom Cable Assembly, Electronic Solutions Medical cable assemblies are crucial for reliable, precise healthcare technology. Custom solutions ensure high signal quality, durability, and regulatory compliance for diagnostic devices. Quick turn assemblies help healthcare adapt rapidly to evolving needs, minimizing downtime. Star Engineering offers tailored medical cable assemblies to enhance equipment accuracy and support patient care. Contact us today to learn more. How does medical technology keep pace with today’s rapidly evolving healthcare needs? A key element lies in the components within diagnostic devices, includingmedical cable assemblies. These cable assemblies are essential to ensuring that medical equipment functions accurately and reliably, especially in diagnostics, where precision is paramount. For healthcare providers, efficient and precise diagnostic equipment directly impacts patient care quality, making reliable cable assemblies indispensable. In medical device manufacturing, customized medical cable assemblies allow for flexibility and high performance, accommodating the specific requirements of different diagnostic machines. With advancements in healthcare technology, medical cable manufacturers play a crucial role in developing assemblies that support precision, functionality, and safety. Why Medical Cable Assemblies Matter in HealthcareMedical equipment requires highly specialized cable assemblies to maintain functionality across various healthcare settings. Whether for imaging machines, monitoring devices, or diagnostic tools, these assemblies ensure smooth data transfer, reliable power delivery, and safe operation. Given the demands of the healthcare environment, each assembly must be crafted to exact specifications, reflecting the needs of the equipment it powers and connects. High standards of design and testing are essential formedical cable assembly manufacturers. Assemblies must be durable and resistant to elements like moisture, abrasion, and temperature fluctuations often encountered in medical environments. This is why custom cable assemblies tailored to individual equipment specifications are critical—they meet rigorous standards and deliver consistent, long-term performance. Key Benefits of Custom Cable Assemblies in Medical DiagnosticsCustomizing cable assemblies for medical diagnostics has unique advantages, including: Adaptability to Equipment Needs: Each medical device... --- ### The Role of EMI Shielding in Ensuring Reliable PCB Assembly in the USA > Star Engineering, Inc. delivers EMI-shielded PCB assembly for reliable, interference-free performance. Contact us for custom solutions. - Published: 2024-09-11 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/the-role-of-emi-shielding-in-ensuring-reliable-pcb-assembly-in-the-usa/ - Categories: News - Tags: PCB Assemblies, PCB Assembly, PCB Assembly Manufacturer EMI shielding is essential for stable PCB assembly USA solutions, preventing interference and ensuring reliable performance across industries like automotive and industrial automation. Star Engineering, Inc. offers customized PCB assembly with integrated EMI shielding for robust, interference-free boards. Contact Star Engineering, Inc. for tailored solutions. How does EMI shielding enhance the reliability of PCB assemblies for modern applications? As electronic devices become more complex, managing electromagnetic interference (EMI) is crucial to ensuring signal integrity and reliable functionality. Incorporating EMI shielding inPCB assembly USAplays a pivotal role in delivering consistent performance across various applications. Particularly in custom PCB assembly, where each circuit board must meet specific operational requirements, EMI shielding supports dependable, interference-free performance. Whether used in industrial electronics, consumer goods, or specialized sectors like automotive or defense, effective EMI shielding adds significant value to printed circuit board assembly solutions. Why EMI Shielding is Essential in PCB AssemblyIn the context ofprinted circuit board assembly(PCBA), electromagnetic interference can negatively affect sensitive components, leading to noise and reduced functionality. Integrating EMI shielding minimizes these risks by blocking interference and maintaining stable performance across the circuit board. For manufacturers focused on turnkey PCB assembly, EMI shielding offers a layer of reliability that supports consistent operation in various environments. Incorporating this shielding directly into the PCB design enhances functionality, providing predictable and dependable results in demanding applications. Key Benefits of EMI Shielding in Custom PCB AssemblyEMI shielding addresses several critical challenges in PCBA, providing specific benefits: Minimized Signal Interference: EMI shielding prevents external signals from disrupting circuit board performance, helping to maintain clean, unaltered signals within the PCB. Enhanced Performance Stability: By reducing EMI exposure, shielding supports better performance stability, essential in high-frequency applications. Extended Component Longevity: Shielding protects sensitive components from exposure to electromagnetic interference, extending their functional lifespan.... --- ### The Role of SMT Assemblies in the Future of Automotive Electronics > The automotive industry is undergoing a transformation driven by advances in electronics. At the core of this revolution is Surface Mount Technology (SMT). - Published: 2024-08-09 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/the-role-of-smt-assemblies-in-the-future-of-automotive-electronics/ - Categories: Custom Cable Assembly Manufacturer - Tags: Assembly Companies, Cable Assemblies, SMT Assemblies The automotive industry is undergoing a transformation driven by advances in electronics that enhance vehicle functionality and user experience. At the core of this revolution is Surface Mount Technology (SMT), a pivotal element in developing smarter, safer, and more efficient vehicles. The Rise of SMT in Automotive Electronics SMT, or Surface Mount Technology, allows for the mounting of electronic components directly onto the surface of printed circuit boards (PCBs). This method is crucial for modern automotive design, offering superior compactness and higher circuit densities than traditional methods. Surface mount assemblies play a critical role here, enabling manufacturers to produce more complex electronics in smaller spaces, which is crucial for the confined interiors of modern vehicles. Enhancing Vehicle Performance with SMT SMT PCB assembly is not just about compactness; it significantly boosts vehicle performance. By integrating SMT assemblies, automakers can incorporate advanced technologies like: Advanced navigation systems that process data faster and more reliably. Enhanced infotainment systems with better connectivity and responsiveness. Improved safety features, such as automatic braking and advanced airbag systems, which rely on quick and reliable electronic triggers. Each of these systems benefits from the reliability and efficiency of SMT, making it a cornerstone of modern automotive electronics. SMT’s Impact on Automotive Manufacturing The adoption of SMT assemblies streamlines the entire manufacturing process. With the ability to place components on both sides of the PCB, SMT PCB assembly increases production efficiency and reduces the time and cost associated with traditional through-hole manufacturing techniques. This efficiency is critical in... --- ### Enhanced Durability and Protection: The Top Benefit of Overmolded Cable Assemblies > Overmolded cable assemblies help enhance the structural integrity of traditional cable systems. Trust Star Engineering, Inc. for your overmolded cable assembly needs! - Published: 2024-07-15 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/enhanced-durability-and-protection-the-top-benefit-of-overmolded-cable-assemblies/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Assemblies, Custom Cable Assembly, Electronic Cable Assemblies In the realm of electronics manufacturing, the quality of components like cable assemblies can make or break the reliability of the final product. Overmolded cable assemblies have revolutionized this domain by providing unmatched durability and protection against environmental challenges. Such advancements are made possible by innovative cable assembly manufacturers who prioritize robust construction and long-term functionality in their designs. Overmolded Cable Assemblies Explained Overmolded cable assemblies are designed to enhance the structural integrity of traditional cable systems. By encapsulating the connectors and wires with a protective, molded cover, they offer superior resistance to physical, chemical, and environmental stressors. This not only extends the lifespan of the cable assembly but also boosts its performance, making it ideal for demanding applications. Comprehensive Benefits of Overmolding The overmolding process provides several key advantages: Robust Protection: Effectively shields components from moisture, dust, and chemical contaminants. Increased Durability: Reduces wear and tear, significantly extending the operational life of the cable assembly. Enhanced Performance: Limits electrical interference, which is essential for the reliability of sensitive applications. The Paramount Advantage: Enhanced Durability and Protection The primary benefit of overmolded cable assemblies lies in their exceptional durability and protection. These assemblies are crucial for industries where equipment must perform flawlessly under extreme conditions. Overmolding enhances the mechanical robustness of the assembly, ensuring that it can withstand harsh environments without compromising the integrity of the connection. This level of protection is vital in sectors such as aerospace, automotive, and healthcare, where failure can have critical consequences. Delivering Unmatched Durability... --- ### How Electronic Contract Manufacturing Can Simplify Electronics Production for Businesses > Simplify electronics production with ECM services, reducing costs and enhancing efficiency and quality. - Published: 2024-06-14 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/how-electronic-contract-manufacturing-can-simplify-electronics-production-for-businesses/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: electronic assembly manufacturer, Electronic contract manufacturing companies, electronic contract manufacturing services The world of electronics is ever-evolving. Miniaturization, advanced functionalities, and ever-shorter product lifecycles are trends shaping the industry. However, keeping pace with these advancements can challenge businesses, especially regarding in-house electronics production. This is whereelectronic contract manufacturing servicescome in. What is Electronic Contract Manufacturing (ECM)? Imagine a scenario where a company with a brilliant new gadget needs more resources or expertise to manufacture it themselves. That's where ECM steps in. ECM is outsourcing electronics production to a specialized company.   These electronic contract manufacturing companies manage the production process, from assembling intricate circuit boards to building complete electro-mechanical devices. Businesses provide design specifications, and the ECM partner handles the rest. How Can Electronic Contract Manufacturing Simplify Electronics Production? There are numerous advantages to partnering with an ECM provider. Here are some of the critical ways ECM can streamline electronics production for businesses:Cost-Effective ProductsSetting up and maintaining an in-house electronics production facility requires significant upfront equipment, personnel, and space investment. ECM eliminates this need, allowing businesses to leverage the company's existing infrastructure and expertise. Additionally, ECM providers often have established relationships with component suppliers, enabling them to negotiate bulk purchase discounts that can be passed on to clients. Increased Efficiency & SpeedElectronics production involves complex steps, from acquiring components to assembling and testing finished products.  Electronic contract manufacturing companieswith experienced personnel and optimized workflows specialize in these processes. This translates to faster production cycles for businesses, allowing them to get products to market quicker and capitalize on fleeting market opportunities. Star... --- ### Discover the Top Wire Harness Assembly Trends Shaping 2024 > Wire harness assemblies 2024, led by Star Engineering, Inc., focus on high-density designs, lightweight materials, customization, and more. - Published: 2024-05-15 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/discover-the-top-wire-harness-assembly-trends-shaping-2024/ - Categories: News - Tags: Assembly Services, Cable Assemblies, Electronic Cable Assemblies, Harness Assemblies Manufacturer Wire harness assemblies are critical in various industries, from automotive to telecommunications. As technology advances, so do the trends and demands within this sector. This blog explores the top wire harness assembly trends shaping 2024, providing insights into the latest innovations and practices. Star Engineering, Inc. , one of the leading custom cable harness assembly providers, exemplifies these trends with its commitment to quality and customization. 1. Increasing Demand for High-Density Cable Harness Assemblies High-density wire harness assemblies are becoming essential as devices and systems shrink in size while increasing complexity. These assemblies enable more connections within a compact space, enhancing efficiency and performance. Benefits: Optimized space usage in telecommunications and consumer electronics. Improved signal integrity and reduced interference. Enhanced performance in compact and high-performance devices. 2. Adoption of Lightweight Materials The shift towards lightweight and durable materials is particularly notable in the automotive and aerospace industries. Lighter wire harness assemblies contribute to weight reduction and improve fuel efficiency and performance. Advantages: Reduced vehicle and aircraft weight, enhancing fuel efficiency. Increased durability and lifespan of wire harness assemblies. Compliance with stringent industry standards for weight and performance. 3. Enhanced Customization and Flexibility Custom harness assembly providers know the demand for highly customized wire harness solutions is growing. Every industry and company has specific requirements, and customization ensures that wire harness assemblies meet these unique needs. Star Engineering excels in providing tailored solutions for various industries. Key Aspects: Customized designs tailored to specific industry requirements. Flexibility in manufacturing processes to accommodate... --- ### The Critical Role of EMI Suppression in Cable Assemblies > Learn how EMI suppression in cable assemblies enhances device reliability, performance, and safety with solutions from Star Engineering Inc. - Published: 2024-04-24 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/the-critical-role-of-emi-suppression-in-cable-assemblies/ - Categories: News - Tags: Cable Assemblies, Cable Assembly Manufacturers, Circuit Board Assembly, Flat Ribbon Cable Assemblies Cable assemblies play a crucial role in ensuring the smooth flow of data and power within devices. However, a significant challenge arises when electromagnetic interference (EMI) disrupts these delicate signals, potentially causing malfunctions and damage. This blog delves into the critical role of EMI suppression in cable assemblies and how Star Engineering Inc. tackles this challenge head-on. Understanding EMI and its Effects on Cable Assemblies EMI is the emission of electromagnetic radiation that can disrupt the operation of electronic devices. This radiation can originate from various sources, including power lines, motors, and other electronic devices. When EMI affects cable assemblies, it can manifest as: Signal distortion: This can lead to inaccurate data transmission and device malfunction. Component damage: In severe cases, EMI can overheat and damage sensitive electronic components within the cable assembly. Reduced system performance: Overall functionality and reliability can be compromised by uncontrolled EMI. The consequences of uncontrolled EMI can be far-reaching, impacting the performance and safety of devices in various critical applications: Medical devices: EMI can disrupt the operation of life-saving equipment, potentially leading to inaccurate readings or malfunctioning of essential functions. Automotive systems: EMI can interfere with engine management systems, braking, and other safety-critical components, posing a significant risk to drivers and passengers. Aerospace equipment: Uncontrolled EMI can jeopardize the functionality of communication systems, navigation, and other vital avionics, potentially compromising flight safety. Strategies for EMI Suppression in Cable Assemblies Fortunately, various techniques can be employed to mitigate the effects of EMI in cable assemblies: Shielding:... --- ### The PCB Powerhouse: Choosing Between SMT and Through-Hole Assembly > Maximize your PCB project's success by understanding the advantages of SMT and Through-Hole Assembly. Choose the best technique today. - Published: 2024-03-13 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/the-pcb-powerhouse-choosing-between-smt-and-through-hole-assembly/ - Categories: News - Tags: PCB Assemblies, PCB Assembly Manufacturer, SMT Assemblies The choice between Surface Mount Technology (SMT) and Through-Hole Assembly (THT) methods is pivotal. Each technique offers unique benefits and caters to different requirements, making the selection process critical for engineering success. Star Engineering, Inc. offers quality through-hole and surface mount assemblies to streamline PCB needs. This blog explores both assembly methods, helping you determine which is best suited for your project needs. SMT vs. THT - A Head-to-Head Comparison Surface Mount Technology (SMT) Surface mount assemblies directly mount electronic components onto the PCB surface using solder paste and reflow ovens. This technology offers several advantages: Smaller components and higher density: SMT components are significantly smaller than their THT counterparts, allowing for denser PCB designs with more functionality. Faster assembly: SMT assembly is often automated, resulting in faster production times and lower labor costs. Improved electrical performance: Shorter signal paths on SMT PCBs improve electrical performance and reduce signal noise. Greater design flexibility: SMT enables more intricate and miniaturized PCB designs due to the smaller component size. Through-Hole Technology (THT) THT uses components with leads inserted into holes drilled in the PCB and soldered on the other side. While not as widely used as SMT in modern electronics, THT offers distinct benefits: Greater mechanical strength: THT provides a more robust connection, making it ideal for applications requiring high mechanical stability. Easier rework and repair: THT components can be easily removed and replaced, simplifying repairs and modifications. Better heat dissipation: The larger size of THT components and the air circulation through... --- ### How Quality Management Systems Elevate Electronic Manufacturing Services > Explore how Quality Management Systems transform electronic manufacturing, ensuring quality products with Star Engineering, Inc. - Published: 2024-02-22 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/how-quality-management-systems-elevate-electronicmanufacturing-services/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Assemblies, Electro Mechanical Assembly, Electronic Solutions, PCB Assemblies Electronic manufacturing is a complex field that involves numerous intricate processes, from design and prototyping to assembly and testing. In such a detail-oriented environment, implementing robust management systems is crucial. These electronic contract manufacturing systems provide a structured framework that helps manufacturers like Star Engineering, Inc. maintain high standards throughout the production lifecycle. The Role of Quality Management Systems in Electronic Manufacturing Quality management systems(QMS) are integral to manufacturing, offering a systematic approach to ensuring product quality and consistency. Here's how they make a difference: Standardization: QMS standardizes manufacturing processes, making outcomes predictable and consistent. Efficiency: By streamlining operations, QMS minimizes waste and optimizes resource use. Compliance: Ensuring products meet industry standards and regulations is more straightforward with a QMS. Continuous Improvement: QMS frameworks facilitate ongoing evaluation and enhancement of manufacturing processes. Advantages of Quality Management Systems in Electronic Manufacturing The adoption of quality contract electronics engineering systems brings a multitude of benefits to electronic manufacturing, including: Enhanced Product Quality: A QMS ensures that every product meets the high standards set by the manufacturer and expected by the customer. Increased Customer Satisfaction: High-quality, reliable products lead to happier customers and stronger business relationships. Reduced Costs: A QMS can significantly lower production costs by minimizing errors and inefficiencies. Competitive Advantage: A commitment to quality can set a manufacturer apart in a crowded market. Core Services Offered by Star Engineering, Inc. Star Engineering, Inc. offers a comprehensive range of electronic contract manufacturing services, underscored by a commitment to quality and efficiency: PCB... --- ### How Custom Harness Solutions are Fulfilling Unique Demands of the Broadcasting Industry > Discover how Star Engineering, Inc.'s harness solutions revolutionize the broadcasting industry with quality, reliability, and precision. - Published: 2024-01-10 - Modified: 2024-12-31 - URL: https://www.starengineeringinc.com/how-custom-harness-solutions-are-fulfilling-unique-demands-of-the-broadcasting-industry/ - Categories: News, Wire Harness Assemblies - Tags: Cable Harness, Cable Harness Manufacturers, Harness Assemblies Manufacturer, Wire Harness Assembly The broadcasting industry is a dynamic and fast-paced sector where the demand for high-quality, reliable equipment is paramount. In this environment, every component plays a crucial role in ensuring uninterrupted, clear transmission. This is where Star Engineering, Inc. steps in. As one of the popular names in cable harness manufacturers, we offer bespoke solutions catering to broadcasters' intricate needs. With decades of experience, we offer custom harness solutions, ensuring that every client's unique requirements are met with precision and care. Understanding Custom Harness Assemblies Custom harness assemblies are more than just a bundle of wires. They are the lifeline of broadcasting equipment designed to withstand the rigors of live production environments. These assemblies ensure that power and signals are efficiently and reliably transmitted to various components, making them indispensable in broadcasting. The Role of Custom Harness Solutions in Broadcasting In the broadcasting industry, the margin for error is virtually nonexistent. This is where custom harness solutions come into play, offering: Enhanced Signal Integrity: Ensuring clear and uninterrupted signals is crucial in broadcasting. Custom harnesses are designed to minimize interference, ensuring pristine audio and video quality. Robustness in Diverse Environments: From outdoor broadcasts in harsh weather to the controlled environments of studios, custom harnesses are built to withstand diverse conditions. Ease of Setup: Time is of the essence in broadcasting. Custom harnesses are designed for quick and efficient setups, making them ideal for events with tight schedules. These tailored solutions enhance performance and significantly improve the efficiency of broadcasting operations. Star... --- ### Navigating the Complex World of RF Cable Assembly for Superior Performance > Learn key tips for peak performance in our expert guide to mastering complex RF connections. - Published: 2023-12-21 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/navigating-the-complex-world-of-rf-cable-assembly-for-superior-performance/ - Categories: News, Wire Harness Assemblies - Tags: Cable Assemblies, Coaxial Cables, RF Cables In the intricate realm of electronic connections,coaxial cable assembliesstand as a cornerstone, vital for ensuring robust and reliable connections in various industries. Star Engineering, Inc. manufactures custom coaxial assemblies, one of the most popular types being RF cable assemblies. This blog delves into the world of these assemblies, highlighting their importance, benefits, and more. Understanding RF Cable Assembly RF cable assembly is a subset of coaxial cable assemblies that are more than just components; they are the lifelines in electronic systems. These assemblies are designed to transmit signals with minimal loss, ensuring high-quality connections in various applications. Star Engineering, Inc. ’s range includes BNC, SMA, SMB, TNC, and other RF cable assemblies, each serving a unique purpose. Key Features: Flexibility and Durability: These cables are designed to be both flexible and durable, adapting to different environments while maintaining signal integrity. Low Loss and Semi-Rigid Options: Catering to specific needs, these cables come in low-loss and semi-rigid varieties, ensuring optimal performance. Custom Configurations: Star Engineering, Inc. specializes in custom configurations, including right-angle connections, to meet unique requirements. Industries Benefiting from Coaxial Cable Assemblies Coaxial cable assemblies are pivotal in numerous sectors. Their versatility and reliability make them indispensable in: Transit: Ensuring communication and signal transmission in transportation systems. Military: Providing robust and secure connections in critical defense applications. Marine: Facilitating navigation and communication in maritime environments. Industrial: Supporting machinery and process controls in industrial settings. Advantages of Choosing RF Cable Assembly High Data Transfer Capacity: Coaxial cables like RF cables outshine... --- ### Significance of Wire Jumper Assemblies in Streamlining Electronic Connections > Explore the crucial role of wire jumper assemblies in electronics with Star Engineering, Inc. Essential for efficient and custom PCB assembly. - Published: 2023-11-15 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/significance-of-wire-jumper-assemblies-in-streamlining-electronic-connections/ - Categories: News, Printed Circuit Board - Tags: Circuit Board Assembly, Electronic Manufacturing, PCB Assemblies Wire jumper assemblies are crucial in electronic manufacturing, which ensures smooth and effective electronic connections. In today's rapidly advancing technological landscape, their importance cannot be emphasized enough. Star Engineering, Inc. , one of the popular providers ofcircuit board assembly services, tries to deliver exceptional solutions in this field. Let's explore how wire jumper assemblies streamline electronic connections and more. Understanding Wire Jumper Assemblies Wire jumper assemblies are integral in custom PCB assembly, bridging different points on a circuit board. This bridging is crucial for modifying or correcting circuits, especially in complex electronic devices. Their flexibility and adaptability make them indispensable in quick-turn PCB assembly processes. The Role in Custom PCB Assembly Custom PCB assembly often requires specific configurations where standard wiring solutions are inadequate. Wire jumpers offer the flexibility needed for these custom solutions, allowing for quick modifications and adaptations. This adaptability is particularly beneficial in prototypes and small-scale production, where each unit might have unique requirements. Moreover, in the world of electronics, time is of the essence. A quick-turn PCB assembly manufacturer like Star Engineering, Inc. can significantly reduce the time from design to production. This rapid turnaround is essential for businesses that must respond quickly to market changes or have tight project timelines. The Advantages of Wire Jumper Assemblies Flexibility and Adaptability: They can be easily modified to suit specific circuit requirements, making them ideal for custom assembly. Cost-Effective: Wire jumpers are a cost-efficient solution for circuit modifications, eliminating the need for extensive redesigns. Time-Saving: Their ease of... --- ### How Do Star Engineering's Cable Assemblies Meet the Demands of Tough Environments? > Explore Star Engineering, Inc.'s top-tier battery cable assemblies, designed for harsh environments and diverse industries. - Published: 2023-10-19 - Modified: 2024-12-31 - URL: https://www.starengineeringinc.com/how-do-star-engineerings-cable-assemblies-meet-the-demands-of-tough-environments/ - Categories: News - Tags: Cable Assemblies, Cable Assembly Manufacturers, Custom Cable Assembly The importance of dependable and long-lasting battery cables in electrical devices cannot be emphasized enough. Star Engineering, Inc. stands out as a renowned battery cable assembly manufacturer for its exceptional products that endure even the harshest conditions. This blog explores how Star Engineering, Inc. ’s battery cable assemblies, a vital offering of this distinguished cable assembly company, are customized to surpass industry standards. Unmatched Quality in Battery Cable Assembly At Star Engineering, Inc. , our devotion to excellence shines through our exceptional selection of battery cable assemblies. We understand the diverse needs of various industries, such as medical, automotive, military, marine, and manufacturing sectors, and have engineered our cables to meet and exceed those demands. These are not your average wires - they are essential lifelines in critical systems where even the slightest malfunction can be catastrophic. Tailored for Tough Conditions At Star Engineering, Inc. , precision in producing battery cable assemblies sets us apart. With sizes ranging up to 4/0 AWG, our cables are designed to withstand the demands of various applications. We take pride in creating durable and long-lasting assemblies that can be used for marine, automotive, inverter, and golf cart batteries. Precision and Customization We fully recognize the diverse requirements of various industries. That's why we pride ourselves on providing tailor-made solutions. Our battery cable assemblies are not mere products but finely crafted solutions to meet specific needs. Whether it's multiple splices with precision-insulated epoxy sleeves or options like Tinned Wire Switch-to-Starter Cables and ground straps, we... --- ### From 2 to 50 Pins: Exploring the Customizable Range of Star Engineering's Ribbon Cables > Explore Star Engineering, Inc.'s ribbon cables, ranging from 2 to 50 pins. Ideal for electronics and efficient connectivity. - Published: 2023-09-04 - Modified: 2024-12-31 - URL: https://www.starengineeringinc.com/from-2-to-50-pins-exploring-the-customizable-range-of-star-engineerings-ribbon-cables/ - Categories: Flat Ribbon Cable Assemblies, News - Tags: Flat Cable Assembly, Flat Ribbon Cable Assemblies, Ribbon Cable Assemblies There is no doubt that reliable and efficient cable assemblies play a crucial role in electrical connectivity and signal transmission. Star Engineering, Inc. leads the way in this field by providing a variety of customizable ribbon cable assemblies, including the highly coveted flat cable assembly. In this article, we will explore the versatile applications of these assemblies, shedding light on their immense importance in today's world of electronics. The Essence of Flat Cable Assembly Astonishingly crafted by Star Engineering, Inc. , the flat cable assembly is a true engineering marvel. It forms a cohesive and sleek ribbon design and comprises multiple parallel wires. Yet, aesthetics aside, this design serves a critical purpose - functionality. The flexibility of these cables, thanks to their flat structure, enables them to be easily folded and maneuvered into tight spaces. This makes them the perfect choice for applications where space is limited and every inch matters. Key Features: Versatility in Pin Count: Ranging from 2 to 50 pins per row, these assemblies cater to a diverse array of requirements. Space-Efficient Design: The ability to fold into custom configurations is a game-changer in space-constrained environments. Interconnectivity: Primarily used as interconnects for internal peripherals, these cables are integral to the seamless operation of various electronic devices. Ribbon cable assemblies, a subset of flat cable assemblies, are pivotal in ensuring efficient and reliable connections in electronic systems. Star Engineering, Inc. 's expertise in this domain is evident in our custom ribbon cable assemblies tailored to meet specific client... --- ### Enhancing Military Capabilities with Wire Harness Solutions > Discover how wire harness solutions bolster military prowess through communication, power distribution & reliability. Dive in now! - Published: 2023-08-15 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/enhancing-military-capabilities-with-wire-harness-solutions/ - Categories: Wire Harness Applications Wire harnesses have emerged as indispensable components in modern military applications, playing a crucial role in communication, power distribution, and mission-critical systems. These intricate systems, manufactured by specialized harness manufacturing companies like Star Engineering, Inc. have a profound impact on the efficiency and effectiveness of military operations. Communication Excellence Wire harnesses are the unsung heroes behind seamless communication in the military. Designed by cable harness manufacturers with precision, they integrate various communication devices and equipment. This integration ensures reliable and real-time data exchange, allowing troops to make informed decisions swiftly. In the chaos of the battlefield, clear communication can be the difference between success and failure. Efficient Power Distribution Power distribution is another critical aspect of military operations. Cable harness manufacturers understand the need for efficient power management in diverse equipment, from tanks to aircraft. Wire harnesses distribute power evenly, optimizing energy usage and reducing wastage. This not only extends the operational life of equipment but also reduces the logistical burden of frequent refueling or recharging, especially in remote locations. Mission-Critical Systems and Reliability Wire harness solutions are the backbone of mission-critical systems in the military. Harness manufacturing companies specialize in engineering wire systems that can withstand extreme conditions, vibrations, and electromagnetic interference. This exceptional durability ensures that military equipment remains operational even in the harshest environments. The reliability of wire harnesses becomes even more crucial during high-stakes missions, where equipment failure is not an option. Durability Under Duress Durability is a hallmark of wire harnesses designed for military use.... --- ### How Contract Manufacturing Shapes Business Landscape? > Discover how contract manufacturing reshapes businesses, enhances supply chains, fosters innovation, and enables sustainable growth! - Published: 2023-07-14 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/how-contract-manufacturing-shapes-business-landscape/ - Categories: News, Supply Chain Management - Tags: Custom Cable Assembly, Electronic Solutions, PCB Assembly, Wire Companies In today's fast-paced and ever-evolving business landscape, companies are constantly seeking innovative ways to optimize their operations, enhance efficiency, and stay competitive. One such approach that has significantly impacted various industries is Contract Manufacturing. This article will explore the profound influence of EMS (Electronic Manufacturing Services) contract manufacturing on businesses, including its role in streamlining supply chains, fostering innovation, and enabling companies to focus on their core competencies for sustained growth and success. What is Contract Manufacturing? Contract Manufacturing, often referred to as Electronic Contract Manufacturing Services (EMS contract manufacturing), is a strategic business model where a company outsources the manufacturing of its products to specialized third-party contract manufacturing companies. This approach allows businesses to collaborate with expert manufacturers, leveraging their technical expertise, state-of-the-art facilities, and economies of scale. Enhancing Supply Chain Efficiency Efficient supply chain management is crucial for any business's success, regardless of its size or industry. Electronic contract manufacturing services play a pivotal role in optimizing the supply chain, as it streamlines the production process and reduces lead times. By partnering with contract manufacturers, companies can focus on product design, marketing, and sales, leaving the complexities of production and logistics to the experts. Leveraging Specialized Expertise In today's technology-driven world, product development and manufacturing have become increasingly complex. Contract manufacturing companies in the USA like Star Engineering, Inc. and beyond have invested heavily incutting-edge technologiesand employ highly skilled professionals with expertise in various domains. This expertise enables businesses to access advanced manufacturing capabilities without the need for... --- ### Trends and Technologies Shaping Cable Assembly Solutions > Discover the emerging trends and technologies revolutionizing cable assemblies, including miniaturization, high-speed data transmission, and smart feature integration. - Published: 2023-06-21 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/trends-and-technologies-shaping-cable-assembly-solutions/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Assembly, Cable Harness, Harness Manufacturers In today's interconnected world, cable assemblies play a crucial role in transmitting power and information efficiently. These essential components, also known as cable harnesses or wiring looms, are used across various industries, from consumer electronics to automotive and machinery. As technology continues to evolve, so do cable assembly solutions.   In this blog post, we will explore the emerging trends and technologies that are shaping the future of cable assembly solutions, providing a glimpse into the exciting world of connectivity. Miniaturization: Space Optimization at its Finest As electronic devices become increasingly compact, the demand for smaller and lighter cable assemblies continues to rise. Miniaturization is a trend that drives innovation in cable assembly design and manufacturing. Manufacturers are constantly pushing the boundaries of size reduction, utilizing advanced materials and engineering techniques. These miniature cable assemblies enable seamless integration into devices where space is a premium, without compromising on performance or reliability. High-Speed Data Transmission: Accelerating Connectivity The need for faster and more reliable data transmission has fueled the development of high-speed cable assembly solutions. With the advent of technologies such as 5G, the Internet of Things (IoT), and cloud computing, there is an ever-growing demand for cables capable of handling vast amounts of data at lightning-fast speeds. Cable assembly companies like Star Engineering, Inc. are investing in high-performance materials and advanced signal integrity techniques to ensure optimal data transmission rates and minimize signal loss. These advancements in high-speed data transmission are propelling us toward a future of seamless connectivity. Integration... --- ### How Cutting-Edge Cable Assemblies Fuel Energy Systems > Explore the role of cutting-edge cable assemblies, including battery cable assemblies, in fueling energy systems. - Published: 2023-05-18 - Modified: 2023-12-20 - URL: https://www.starengineeringinc.com/how-cutting-edge-cable-assemblies-fuel-energy-systems/ - Categories: Battery Cable Assembly Manufacturer, Custom Cable Assembly Manufacturer, News - Tags: Assembly Companies, Cable Assembly Manufacturers, Custom Cable Assembly In the fast-paced world of energy systems, cutting-edge cable assemblies play a vital role in ensuring the efficient and reliable delivery of power. From renewable energy installations to electric vehicles and industrial applications, these innovative solutions provide the necessary connectivity, durability, and performance required to fuel our modern world. In this blog, we will explore the significance of battery cable assemblies and how they contribute to fueling energy systems, with a specific focus on the cutting-edge solutions provided by Star Engineering Inc. , a leading battery cable manufacturer. The Powerhouse: Battery Cable Assemblies Battery cable assemblies serve as the backbone of energy storage and distribution systems, facilitating the seamless transfer of electrical power from batteries to various components and devices. These specialized cable assemblies are designed to handle high currents, withstand demanding environments, and provide secure connections for uninterrupted power flow. Battery cable assemblies are utilized in a wide range of applications, including electric vehicles, renewable energy systems, backup power solutions, and industrial machinery. Key Benefits of Battery Cable Assemblies Efficient Power Transfer: Battery cable assemblies are meticulously engineered to minimize power loss during transmission, ensuring efficient power transfer from the battery source to the intended application. By reducing energy wastage, these cable assemblies contribute to enhanced overall system efficiency, longer battery life, and optimized energy utilization. Durability and Reliability: Battery cable assemblies are subjected to demanding conditions, including mechanical stress, temperature fluctuations, and exposure to chemicals or moisture. To ensure their longevity and reliability, reputable battery cable manufacturers utilize... --- ### The Importance of Rigorous Cable Assembly Testing > Contact Star Engineering, Inc. today to get your hands on high-quality cable assemblies that you can trust! - Published: 2023-04-20 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/the-importance-of-rigorous-cable-assembly-testing/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Companies, Electronic Solutions Cable assemblies are the backbone of many industrial and technological systems. They are made up of a combination of cables and connectors that transmit power, signal, and data between devices. They are critical components that can impact the performance, reliability, and safety of a system. Therefore, it is important to ensure that they are rigorously tested before they are installed. In this blog, we will discuss the importance of rigorous cable assembly testing, and the benefits it offers to users. Why is Rigorous Cable Assembly Testing Important? Cable assemblies can be complex, comprising multiple components that are manufactured by different suppliers. Even the slightest defects in the cable or connector can lead to signal distortion, crosstalk, or even system failure. Therefore, it is crucial to ensure that they are tested before they are installed. Rigorous testing can help to: Identify and Address Defects: Rigorous testing can help to identify defects incable assemblies, such as broken wires, incorrect crimps, or damaged connectors. This helps to prevent system failures, downtime, and costly repairs. Ensure Compliance: They must comply with a range of industry standards and regulations, such as UL, CSA, and RoHS. Rigorous testing can ensure that the cable assemblies meet these standards, which can improve safety, reliability, and performance. Verify Performance: Rigorous testing can help to verify the performance of cable assemblies, such as impedance, insertion loss, and VSWR. This can help to ensure that the cable assemblies will function optimally in the intended application. Why Work with Custom Cable Assembly... --- ### Shielded vs Unshielded Cables: Which Offers Better EMI Protection? > Looking for reliable shielding services for your industrial applications? Call us now to find the best solution for your needs. - Published: 2023-03-24 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/shielded-vs-unshielded-cables-which-offers-better-emi-protection/ - Categories: News, Wire Harness Assembly & Cable Harness Manufacturers USA - Tags: Electronic Solutions, PCB Assembly, Wire Companies Cable harness manufacturersplay a vital role in ensuring that cables and wires are properly constructed and fit for purpose in a wide range of applications, including industrial, marine navigation, oceanography, medical, and life sciences equipment. One important aspect of cable and wire construction is providing electromagnetic interference (EMI) protection during operation, which can be achieved through the use of shielded or unshielded components. In this blog post, we will explore the reasons for using both types of components, as well as their advantages, and their effectiveness in providing EMI protection against various sources. The Differences Between Unshielded and Shielded Cables Unshielded and shielded cables are two types of cables used in various applications, including industrial, marine, medical, and life sciences equipment. The differences between the two types of cables can make a significant difference in the performance of your network infrastructure. Here are the differences between unshielded and shielded cables: Unshielded Cables: Are lighter and more cost-effective than shielded cables. Are initially attractive for budget-conscious businesses. May not always provide optimal performance in environments prone to electromagnetic interference (EMI). Tend to have more crosstalk, which can affect the quality of the signal transmitted. Shielded Cables: Have an extra layer of protection, providing improved noise immunity and higher resistance against EMI. Are more suitable for high-noise environments or situations where electrical devices could disrupt data transmission. Tend to be heavier and more expensive than unshielded cables. Provide better overall performance for data transmission in environments prone to EMI. Wire harness manufacturers... --- ### How to Choose an PCB Assembly Company > If your company is looking for the best in PCB assemblies, look no further than Star Engineering. - Published: 2023-02-14 - Modified: 2023-03-10 - URL: https://www.starengineeringinc.com/how-to-choose-an-pcb-assembly-company/ - Categories: News, Printed Circuit Board - Tags: Cable Assemblies, Electronic Solutions, PCB Assembly While most customers have no idea what a PCB is, they use them each and every day. Their only concern is; will the product utilizing the PCB work the way it’s supposed to. One way to ensure this, is to choose the appropriate manufacturing company. Any company who is outsourcing their PCB assembly processes is likely to be uneasy. It can make or break their company and their future. When PCB assemblies fail, customers will likely not want to purchase your company’s products any longer. So how do you choose the best partner for yourprinted circuit board assembly? Choosing a Printed Circuit Board Assembly Partner It is important to know what goes into PCB assembly. It’s a manufacturing process which takes a blank circuit board and places electronic components on them to make them functional. This is completed by one of two methods: Surface-Mount Technology Through-Hole Manufacturing Surface-Mount Technology This is the process used for most of the PCB manufacturing industry. It can create products in one-third the size and one-tenth the weight of those boards manufactured using the through-hole manufacturing. It is far more cost-effective and faster than the through-hole manufacturing technique. The manufacturer mounts components directly onto the board’s surface and allows for PCB custom assembly. Through-Hole Manufacturing This is an older method than surface-mount technology. This method creates a stronger bond between the components and the circuit board which makes the boards more durable than those created through surface-mount technology. This makes them ideal for components used... --- ### Coaxial Cable Assembly 101: How to Pick the Perfect One for Your Needs > Star Engineering offers unparalleled coaxial cable manufacturing services. Contact us today. - Published: 2023-01-13 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/coaxial-cable-assembly-101-how-to-pick-the-perfect-one-for-your-needs/ - Categories: Custom RF Coaxial Cable Assemblies Manufacturer in the USA, News - Tags: Cable Assembly, Cable Companies, Cable Harness Sometimes, it’s a confusing task choosing the right product for the right job. There is such a large market with countless products supporting multiple characteristics it can be difficult to know which one is the right one for the job. The same can be said forcoaxial cable assemblies. There are different categories of RF cable assembles, each with pros and cons. Below are the various types of coaxial cables and their strengths and weaknesses. What are the Components of Coaxial Cable Assemblies? All coaxial cables consist of the same components. They all have the following: Center Conductor Dielectric Insulator An Outer Metal Shield Out jacket Coaxial cables use an outer metal shield because it protects the inner layers from damage and also prevents signal loss. This ensures the signal can be correctly transferred from point A to point B without losing its strength or quality. Types of Coaxial Cable Assemblies While all the components are the same, there are numerous variations to the way they are constructed. Each variation provides benefits for specific applications. Below are the different types: Semi-Rigid Coaxial Cable Assemblies Braided Flexible Coaxial Cable Assemblies High-Performance Braided Flexible Coaxial Cable Tin-Soaked Coaxial Cable Assemblies Semi-Rigid Coaxial Cable This type of cable uses solid copper tubing as an outer sheath which is great for high-frequency applications. Pros: Great RF Transmission High Shielding Large Supplies Available Cons: Has to be Custom-built Not as Versatile Cable is not Flexible Braided Flexible Coaxial Cable This type uses a metal braided outer... --- ### How to Choose the Ideal PCB Assembly Partner > Proper testing is key to successful PCB assembly. Test components before assembly and the finished product to avoid high failure rates. - Published: 2022-11-17 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/how-to-choose-the-ideal-pcb-assembly-partner/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: Cable Assembly, PCB Assembly, PCB Assembly Manufacturer While printed circuit board, or PCB, assembly is a complex process, we’ve come to take them for granted. All consumers are worried about is will the product utilizing the PCB work the way it’s designed. There are numerous factors that come into play when assembly processes occur. When companies outsource their PCB assembly, there can be a great deal of trepidation. The circuit board assembly process can make or break many companies. If there are too many failures, consumers and business partners alike will no longer rely upon their products.   Choosing a Printed Circuit Board Assembly Manufacturer While it might seem obvious, it’s important to perform due diligence when looking to partner with a PCB assembly provider. If they do provide the services your company needs, then delve further into the qualities important to a successful relationship.   The qualities most important to consider when looking to partner with printed circuit board assembly companies are listed below: Adoption of DFMA Adoption of DFT Component Analysis Custom PCB Assembly Capabilities Turn-Around Time Quality Standards Adoption of DFMA It is incredibly important for your PCB assembly partner to adopt designs for manufacturing and assembly techniques (DFMA) such as prototyping in both digital and physical methods. They need to be able to perform design and material analysis. By adopting DFMA, the contracted manufacturer will have a higher degree of design efficiency and lowered rate of failure. This only adds to the overall quality of manufactured PCBs. Adoption of DFT Performance is always... --- ### Preventing Common Mistakes With The SMT Process During Soldering > While the assembly process requires many precision solders, if they are not done correctly, it can result in a catastrophic rate of failure. - Published: 2022-11-08 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/preventing-common-mistakes-with-the-smt-process-during-soldering/ - Categories: Surface Mount SMT PCB Assembly - Tags: Assembly Companies, SMT Assemblies Defects, Soldering Techniques There are more designs than ever using small components utilizing surface mouth pads. While they are critical in many modern-day electronics, if the solders are not done correctly, it can lead to defects which can cause a high rate of failure. While some might seem minor during production, they can lead to increased costs to rework and eliminate these issues. It is important to minimize defects in the production of surface mount technologies (SMT assemblies).   Basic Defects Found in SMT Assemblies The most common defects are listed below: Bridging Between Pads De-Wetting Solders Poor Wetting with Lead-Free Solder Component Shifting and Tombstoning Bridging Between Pads Found commonly in low viscosity solders, it causes a short between pads adjacent to one another. It can also occur when temperatures are outside the proper soldering range. This can result in poor wetting which can create shorts between components. The way to solve the problem is to place a solder mask around each of the pads. This creates enough space for the excess solder to properly wick.   De-Wetting Solders This problem occurs during the selection of solder paste. When defects occur, it is important to look into this when going down the checklist of things to investigate. This problem doesn’t happen when using lead-free, water-soluble solder paste. It can also happen with halide-based pastes when soldering onto HASL finishes. When the surface is heavily oxidized or if the solder paste has expired it can also happen.   One way to deal with... --- ### Factors to Consider When Selecting the Right Cable Conductor During Custom Assembly > All custom cable assemblies utilize metallic conductors. It is necessary for the appropriate conductors to be chosen. - Published: 2022-10-06 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/factors-to-consider-when-selecting-the-right-cable-conductor-during-custom-assembly/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Assembly Companies, Cable Assembly, Cable Assembly Manufacturers, Custom Cable Assembly, Electronic Cable Assemblies Custom cable assembly manufacturers all have a whole host of things to consider during the manufacturing process. All custom cable assemblies utilize metallic conductors which can properly handle an electrical load throughout the product’s lifetime. It is vital for the appropriate conductors to be chosen. Conductors can differ for RF cable assemblies manufacturer when compared to a USB cable. When the wrong type of conductor is applied, then oxidation and corrosion can occur which can interfere with proper functionality of the assembly. When oxidation or corrosion occurs, the electrical load cannot be carried effectively and the wire assembly will underperform. There are several considerations to be addressed: Environmental Conditions Electrical Parameters Application Requirements If the application is a low voltage environment, then that would have much different requirements than those in a high voltage one. The same is true of the environment in which the cable will function. If it is in a high temperature environment it will require different specifications than those operating in a controlled environment. Materials Used in Conductors There are many different materials used as conductors. They each have their benefits and their drawbacks. It is important to marry the appropriate conductor material with the appropriate application. The following metals are the most widely used conductors: Silver Copper Gold Aluminum Zinc Nickel Brass Bronze While silver is the most conductive metal available, it is also far more expensive than other metals. In the same group of highly conductive materials is gold and copper as well. They do... --- ### How Are Cable Assemblies Tested to Ensure Proper Quality? > We offer superior manufacturing and industry leading testing services for cabling and wire assemblies. Why not reach out to Star Engineering to find out more? - Published: 2022-09-23 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/how-are-cable-assemblies-tested-to-ensure-proper-quality/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Assembly Companies, Cable Assembly Manufacturers, Custom Cable Assembly Manufacturing of cable assemblies and wire harnesses has grown more technical over the years. While the highest quality materials are used during the manufacturing process how can businesses be sure they will function as designed? Through testing. That is right. All custom cable assembly manufacturers perform exhaustive tests on their products. It is Perhaps the most vital step in the entire manufacturing process. Testing entails the product will meet or exceed industry specifications and the needs of the application. Testing involves putting the final product through the motions looking at the following factors: Strength Performance Function What Testing Procedures Are Used in Testing Cable Testing? All custom cable assembly manufacturers perform the various testing procedures listed below to make sure all manufactured cable assemblies are suited for use. All tests are performed in accordance to IPC and WHMA guidelines. While the tests listed below are by no means exhaustive, they are the most important. Electrical Testing Visual Testing Environmental Testing Mechanical Testing Electrical Testing The entire assembly needs to be checked for conductivity. There cannot be any shorts, incorrect wiring, or opens. The electrical testing method involves attaching the assembly’s connectors to mating connectors. Once connected, then a fixture is used. The fixture is the component which checks the assembly for open wiring or short circuits between both shields and conductors. The fixture can also check to make sure the pins are in their proper placement. Visual Testing This is the lowest level of testing, but in many ways, the... --- ### How You Can Use Wire Harness in Various Applications > Wire harnesses have multiple jacketed wires bundled in a harness. Star Engineering has been providing wire harness manufacturing services for more than four decades. - Published: 2022-08-17 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/how-you-can-use-wire-harness-in-various-applications/ - Categories: News, Wire Harness Applications, Wire Harness Assembly & Cable Harness Manufacturers USA - Tags: Harness Assemblies Manufacturer, Wire Harness Components, Wire Harnessing Wire harnesses might go unnoticed, but they can provide valuable flexibility in the development of various wiring systems. They are considered versatile and allow multi-wired connectivity in various applications, most of which are unrealized. If you are interested in findingwire harness manufacturing near me, look no further than Star Engineering. We can satisfy all of your wire harness needs. With the development of wire harnesses, many industries saw previously unrealized growth during the 70s and 80s. Since then, with refinements and new technology infused into them, wire harnesses have impacted many different areas including: Industrial Consumer Applications Commercial What Constitutes a Wire Harness? A wire harness assembly can provide numerous benefits. Wire harnesses are comprised of the following electrical components: Subassemblies Wires Cables When used together, they offer power for signaling applications and help to transmit electricity to various components. The external coating of wire harnesses can include the following: Expandable Sleeving Miliary Lacing Braids Tie Wraps Spinal Wrap With wires bundled together in easy-to-use harnesses, technicians can easily install new systems and better organize electrical connections. Many times, a wire harness is confused with a cable assembly. While harnesses consist of many different wires, cable assemblies are single units with multiple conductors within a single jacketed strand. Wire harnesses consist of multiple jacketed wires which have been bundled in a harness. What Are the Benefits of a Wire Harness? While the obvious benefit is providing an organization tool to help wiring technicians, there are other benefits as well. Increased... --- ### Industrial Electronics Contract Manufacturing: The Complete Package > Reach out to Star Engineering to begin your company’s next success story. With a proven track record, Star Engineering is the answer. - Published: 2022-07-21 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/industrial-electronics-contract-manufacturing-the-complete-package/ - Categories: Electro-Mechanical Assembly Services & Solutions, News - Tags: Cable Companies, Electronic Cables, Electronic Solutions Many tech companies cut costs by relying on other support companies to provide services or products at a lower cost. It is important for an electronic contract manufacturing company to meet all of your needs. At Star Engineering, we can provide all of your electronic manufacturing services at a one stop shop. With over forty years of experience, we have become a leader among electronic contract manufacturing services companies. With Star Engineering as your company’s manufacturing partner, we offer end to end services. If companies need help with engineering, product design, development, new product introduction, or after-market support, Star Engineering has the answer. We can provide all of your EMS contract manufacturing services. What Services Will Contract EMS Provide? A full-service manufacturing partner, Star Engineering strives to cut costs by delivering state-of-the-art solutions of the highest quality. When companies partner with us, they can expect to find an invested partner. One who is committed to delivering products and services that exceed expectations. PCB Fabrication PCB Assembly Cable Harness Assembly Contract Design PCB Fabrication Star Engineering understands the importance of bottom line thinking when working with tech companies. Providing printed circuit board fabrication of the highest quality, companies will be impressed with the low cost of our products. During our fabrication process, we offer: Milling Circuit Boards Perforated Plates Toner Transfer Method Etched Circuit Boards We can also offer quick turn protyping and mix both low and high-volume production lines to meet your needs and engineering support during your company’s design... --- ### How PCB Inspections Benefit the Product Manufacturing Process > Partnering with Star Engineering will not only improve the quality of your PCB assemblies but also your bottom line. - Published: 2022-07-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/how-pcb-inspections-benefit-the-product-manufacturing-process/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: PCB Assembly Manufacturer, PCB Board Manufacturing, PCB Manufacturing Even with the most impressive PCB assembly system in place, the job is not done until a thorough inspection is completed. It is an important aspect of the printed circuit board assembly process. Even withquick turn PCB assembly, hidden defects can occur. It might seem obvious, but the earlier these defects are discovered the better. This can protect your business from costly overages if these issues are not addressed. At Star Engineering, we pride ourselves on our end-to-end services with printed circuit board manufacturing. We are engaged in every aspect of your project, including: Engineering Product Design New Product Introduction Product Inspection Inspection Details As a top-level PCB assembly USA, we provide all necessary PCB assembly inspections. There are many types of inspections, however the most common are found below: Manual PCB Inspection AOI PCB Inspection AXI PCB Inspection X-Ray Inspection Manual PCB Inspection With manual PCB inspection, as the name suggests, this simply involves inspection staff checking the various PCB assemblies for problems. AOI PCB Inspection This is an automated procedure. AOI stands for automated optical inspection. This procedure utilizes an optical system which takes a high-quality, digital image of the assembly to note any anomalies. AXI PCB Inspection Unfortunately, as the density of printed circuit boards increases, not all solder points are clearly visible. Due to this, some inspections utilize an x-ray system noted as an AXI. By using this system, inspectors can view the solder joints. X-Ray Inspection The more complex the board, the more difficult it... --- ### What are the Specifics of Assembling Medical Cables? > Let us be your medical cable assembly manufacturer. Reach out to us today and find out more. - Published: 2022-06-14 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/what-are-the-specifics-of-assembling-medical-cables/ - Categories: News, Wire Harness Assemblies - Tags: Electronic Cables, Electronic Solutions, Wire Companies Medical cables play a vital role in the medical care arena. They deliver valuable information and link patient data with computer analysis. Care decisions are made based on the data received. The medical community relies heavily on data systems and computer technology to properly treat and care for patients. Dude to the demanding nature of hospitals and laboratories, it is incredibly important medical cable manufacturers use rigorous product testing. They need to use various testing methods to ensure themedical cable assembliesfunction as designed. From treatment regiments and therapeutic diagnostics, medical cables are an invaluable tool when treating patients. They need to work correctly all the time, every time. At Star Engineering, we have a battery of tests we perform on every single medical cable assembly to ensure our product works properly regardless of environment or use. Four Areas Where Medical Cable Assemblies are Vital While medical cable assemblies are used in numerous places, the four listed below are the most important: Surgical Imaging Diagnostic and Therapeutic Patient Monitoring Surgical During surgical procedures medical cable assemblies are used in a variety of procedures, technologies, and patient care. Some of the important areas medical cable assemblies are found are: Electrosurgical Unit Surgical Robots Medical Ventilators Defibrillators Anesthetic Machines Power Hand Machines Circulatory Assist Machines Imaging The technology in the imaging arena has grown by leaps and bounds in the last few decades. Some of the areas medical cable assemblies are found are: MRI Equipment CT Scanning Equipment X-Ray Systems Ultrasound Units Bone... --- ### FAQs About PCB Assembly > We have been listed as one of the best printed circuit board assembly companies in the US. Contact us for more information! - Published: 2022-04-27 - Modified: 2022-05-10 - URL: https://www.starengineeringinc.com/faqs-about-pcb-assembly/ - Categories: News, Printed Circuit Board - Tags: Electronic Solutions, PCB Assembly, PCB Board What is PCB assembly? PCB assembly is the process of soldering or assembly of electronic components to a printed circuit board (PCB). Many companies exist to complete quick turn PCB assembly, such as Star Engineering. Star Engineering is a quick turn PCB assembly manufacturer providing complete solutions for all requirements for electric circuit board assemblies. Types of Technology What types of PCB assembly technology exist? Star Engineering utilizes surface mount technology and through-hole technology to assemble PCBs. SMT involves adding components to a PCB, while through-hole uses wave soldering for special products and prototypes. SMT assembly is the preferred choice because components can be placed on either side. Through-hole technology is best for mixed-technology PCBs. Star Engineering uses wave soldering RoHs and Non-RoHs and conformal coating to build through-hole PCBs. Types of PCB Components What types of PCB components are there? There are a large variety of components that a quick turn PCB assembly manufacturer can include on a PCB. Some of these components are: Resistors Capacitors Potentiometers Transistors Each of these components plays a vital role in how the PCB functions. Resistors are the most common components used in PCB assembly. Their basic function is to resist electrical flow by dissipating electrical power as heat. Capacitors are designed to temporarily hold an electrical charge and release it when more power is needed in another area of the circuit. Potentiometers are used to manually control how much resistance is applied to the electrical current. Transistors are considered the fundamental building... --- ### Benefits that Cable Assemblies Bring to Your Project > If you’re ready to build your custom electronic cable assembly, contact Star Engineering! - Published: 2022-04-12 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/benefits-that-cable-assemblies-bring-to-your-project/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Assembly, Cable Companies, Electronic Solutions When it comes to your projects, you want to be sure your assembly functions exactly how you want it to. You should check your cables and make sure they are the right type for your project, and if they function properly. One way to know for sure that yourelectronic cable assemblieswork properly is by getting custom cable assemblies from Star Engineering. There are many benefits to using custom cable assemblies. Benefits include: Adaptability and Accuracy Quality Distinction Cost Savings These benefits are broken down below. Adaptability and Accuracy When you buy custom cable assemblies, your cables can be accurately measured so there is no excess or wasted cable. Custom cable assemblies can be adapted to meet your needs. This way, you don’t have to struggle to adapt a generic cable assembly to suit your needs. Quality At Star Engineering, we care about quality over quantity. We make sure we use the best materials at the best prices. We only use high-quality materials that result in assemblies with high chemical resistance, EMI suppression, and lot traceability. We are known for our quick turn assemblies, meaning our turnaround time is faster than the average. Distinction The best part of a custom cable assembly is that each component is chosen by you. You can pick what wire quality and length is used, jacket color, insulation, cable protection, as well as much more. This will allow you to build a distinct cable assembly that rivals your competitors. Assembly and repairs are easy to complete... --- ### Ensuring that Your Devices Are Powered Safely With Various Kinds of Wire Harness > If You need specific wire assembly for an industry, Star Engineering has you covered. For more information, continue reading. - Published: 2022-02-18 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/ensuring-that-your-devices-are-powered-safely-with-various-kinds-of-wire-harness/ - Categories: News, Wire Harness Assemblies - Tags: Industrial Applications, Maintain the Wires, Wire Harness Components When in need of wire harness assembly, experts can assist. Wire harnesses are groups of electrical wires, cables, and subassemblies which are covered by exterior sheaths. The sheaths connect electrical applications to the power source and provide protection internally from the components and externally from environmental hazards, including physical damage, and moisture. Wire harnesses consist of a variety of components such as connectors, terminals, locks, wires, cables, and outer coverings. Wire harness manufacturers understand the limitations and capacities of each component in wire harness assembly to keep your applications powered safely. Wire Harness Components Each wire harness component has several variations that are appropriate for specific applications. The wire carries the electrical current needed to power up the device. Generally, wires consist of copper and may have a specific chosen coating. The capacity of the wire must meet or surpass the voltage or bandwidth needed to transmit. The wire connectors connect to a variety of wire types. Most often, the connectors are plastic, however they can also be made from elements including metal and ceramic. The fuses are necessary to prevent damaging and overloading devices by stopping power surges. Most fuses are rated for 32 volts and vary depending on the amperage rating. Grommets serve as insulators to prevent moisture from getting into the connector. It can be attached to the terminal and be attached to the connector. The outer coverings/insulators also known as tubes and sleeves, give abrasion resistance, environmental protection, and protection from electrical shock. They consist of... --- ### The Crucial Role of Shielding in Cable Assemblies > At Star Engineering, experts can assist at providing high quality cable assemblies that are protected from EMI transmission. Star Engineering is essential for ensuring quality cables. - Published: 2022-02-03 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/the-crucial-role-of-shielding-in-cable-assemblies/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Assembly Companies, Assembly Manufacturers, Custom Cable Assembly Cable Assemblies are crucial in a variety of fields. These particular assemblies are utilized in nearly every industry or within multiple electronic devices. To be more specific, cable assemblies are groups of wires or cable that are organized into a single unit and are used in many industrial applications. In electronic cable assemblies, electrical noise is emitted and negatively impacts the cables through Electromagnetic Interference (EMI). EMI disrupts electronic equipment and its surrounding components, which can lead to poor signal quality and data loss. Therefore, it is essential to ensure cables are successfully preserved from EMI. How Protection is Provided and Different Types To protect against EMI, cable assembly manufacturers produce cable shielding, which encapsulates the conductor inside the cable and provides necessary protection in two ways. First, the electromagnetic energy is reflected away from the cable. Second, the electrical noise is picked up then grounded. Inevitably, some EMI passes through the cable, however, it has been highly reduced to where it does not negatively impact the cable. Fortunately, there are a variety of shields available in cable assemblies depending on the application it will be used in. Shields Used in Cable Assemblies Two common shields are foil sheaths and metal braids. Foil sheaths give 100% coverage to the cable and components. It consists of a thin layer of metal such as aluminum or copper attached to a carrier including a polyester or Polypropylene. Furthermore, metal braids are built as a woven mesh constructed from bare or tinned copper wires.... --- ### Importance of JCP certification in Contract Manufacturing Industry > Providing services to a variety of industries, including the aerospace industry, entrust in Star Engineering for your electronic needs. For more information, continue reading. - Published: 2022-01-12 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/importance-of-jcp-certification-in-contract-manufacturing-industry/ - Categories: Engineering Services - Tags: Contract Manufacturing, Electronic Solutions, JCP Certification A Joint Certification Program (JCP) is an essential matter when it comes to CNC machining. In fact, a must have qualification for a machine shop is the Joint Certification Program (JCP) certification. The certification demonstrates a machine shop is better equipped to conductelectronic contract manufacturing services. There are a variety of services available, including milling turning, laser cutting, laser etching, laser engraving, close tolerance machining and small part machining. However, let’s dive into more benefits of JCP certification: History of the JCP and Benefits JCP dates back to 1985. The history behind JCP is extensive but also imperative. Contactors with JCP certification receive exclusive access to unclassified military technical data. The data produces quality military and aerospace equipment and technologies. This data is especially valuable when working on CNC machining projects for the Department of Defense and aerospace industries. JCP certification is not bought and exclusively awarded to electronic contract manufacturing companies that have met specific requirements and high standards. Even if your project does not require JCP certification related services, it is still beneficial to put your project in the hands of a JCP certified machine shop. As it means your project is being handled by a facility which has met rigorous quality and security standards in electronic contract manufacturing. Star Engineering When in need of electronic contract manufacturing services, Star Engineering has you covered. Star Engineering is a trusted manufacturing company that is compliant with the JCP certification. Offering a wide variety of services from wire, cable, and... --- ### PCB Assembly - A Key Factor in the Effectiveness of an Electronic Device > For more information regarding PCBs, contact Star Engineering today or continue reading. - Published: 2022-01-04 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/pcb-assembly-a-key-factor-in-the-effectiveness-of-an-electronic-device/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: PCB Assembly, PCB Board, Soldering Techniques Have you ever considered the essentialness of aprinted circuit board assembly? PCB assembly is done by simply arranging electrical units to a circuit board. To give a better understanding, PCB boards are in every single electronic device. No matter if it is a phone, smartwatch, or computer, PCBs are inside every device that directs signals electronically. When it comes to the quick turn PCB assembly process, soldering is the first imperative step. In fact, one wrong turn in the soldering manufacture can result in a massive error. Since soldering is key to a successful assembly, it is essential to turn to a quick turn PCB assembly manufacturer who knows what they are doing. Behind PCB assembly When it comes to custom PCB assembly, there are different techniques that are utilized to attach units to a board. Generally, some PCBs can be produced in large quantities. When this occurs, a machine assists in picking and putting down units of the assembly process and puts them directly onto the board. After the machine places the components on the board, a reflow oven is used to heat the components into place where it is then cooled to ensure sturdiness. For PCB production that is in lower quantities, technicians specifically work to place solder units where they need to be. For smaller units, a microscope can assist in ensuring the solder is placed correctly As mentioned, nearly if not all, smart devices have a PCB. Without a PCB, these devices would be unable to... --- ### Scope of Electronic Contract Manufacturing and Design Service in Future > There’s a glimpse of hope to those in electronic contract manufacturing and design services in the future. - Published: 2021-12-07 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/scope-of-electronic-contract-manufacturing-and-design-service-in-future/ - Categories: News - Tags: Electronic Solutions, Manufacturing and Design Services, OEM Assemblies Electronic contract manufacturing companies have a brighter future in this industry according to 2021 to 2028 projections. The rate of growth is expected to increase exponentially in major regions like North America, the Middle East, and Africa, South America, Pacific Asia, and Europe. From the projection, Electronic contract manufacturing and design service are expected to be worth over 770 million USD by 2028. But that’s not all; the annual growth rate is estimated at 8. 14% from 2021 to 2028. According to the report on electronic contract manufacturing and design service, multiple factors will play a part during the forecasted period. But most importantly, some of them will affect the market growth of this industry. In general electronic contract manufacturing services entails manufacturing, testing, and distribution. In addition, there are also return and repair services if they are needed by the clients. And this applies to OEM assemblies and electronic components. Further, electronic contract manufacturing services involve a vast array of productivity when it comes to certain functions. Speaking of functions, they include things like contract manufacturing PCB services, circuit board assemblage, component design, process engineering, and product engineering. Other functions are procurement, distribution, product fulfillment, and after-sales services. With the increasing need for optimization of resources, a direct influence on the growth of electronic contract manufacturing and design services is expected from 2021 – 2028. Further, a gradual increase in the purchasing power of consumers plus the need for electronics will also fuel this growth. Additionally, there are other... --- ### How Can Wire Harness Revolutionize the Technology in Coming Years? > Star Engineering is a remarkable company in this sector, they are quite reliable. If you have more inquiries, feel free to reach out to them. - Published: 2021-11-09 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/how-can-wire-harness-revolutionize-the-technology-in-coming-years/ - Categories: News, Wire Harness Assemblies When it comes to technological advancement, standards have been at the center of it all. And, whether, you are dealing with the telecom industry, energy, or automotive, it has a role to play in all these. And with the latest ANSI/UL 62275 publication, the wire harness industry is now experiencing the same revolution. In the past, manual operations have been at the core of the wire harness assembly industry. Often, it relied mainly on manual labor for the entire manufacturing process. But not anymore, with the current embrace of IEC 62275 by ANSI/UL 62275 in the United States and harmonization of IEC 62278- Europe, NMX-J-623-ANCE- Mexico, and CSA C22. 2- Canada there’s an emergence of a significant opportunity for the manufacturer in this industry. That is, they can now sponsor high value, save, consistent quality, and efficiency. Further, standard harmonization on cable ties, specifically those for electrical installations will yield test procedures for wire assembly manufacturers to carry out an intensive test on optimal installation temperature, operating temperature, and tensile strength. Others test includes plenum test, corrosion, vibration, and flame via a single organization. Keep in mind, this will include cable ties crafted from metal and plastic. As a result of this move, clients from certain regions, let’s say the United States can rest assured that the product they receive is of high quality, exceptional performance, low-risk, and has reduced cost of installation. And this is because, the supplier from whichever global body, are adhering to harmonized standards from regions... --- ### Facts about Electronics Contract Manufacturing > There are many benefits that come with electronic contract manufacturing and Star Engineering is here to help bring these benefits to life. - Published: 2021-10-13 - Modified: 2021-11-11 - URL: https://www.starengineeringinc.com/facts-about-electronics-contract-manufacturing/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: Circuit Board Manufacturers, Contract Manufacturing, PCB Manufacturing What is contract manufacturing? Contract manufacturing is a business model in which a firm hires a contract manufacturer such as Star Engineering in order to help produce components or products for that form. In this article, we will be going into more depth as to what the benefits of contract manufacturing can be as well as the different types ofelectronic contract manufacturing servicesthat we offer. Continue reading below to learn more. What are the benefits of electronic contract manufacturing? Contract manufacturing offers a variety of different benefits. The top 5 benefits that come with contract manufacturing include: 1. Cost Savings This entails that companies will be able to save on their overall capital cost due to the fact that they will not have to spend money on a facility or equipment needed for production. In addition to this benefit, companies can also save money on labor expenses such as wages, training and benefits. In fact, in many cases, supply chain costs can be reduced by as much as fifty percent total. 2. Mutual Benefit to Contract Site A contract between the manufacturer and the company it is producing for should last several years. The manufacturer will know that it will have a steady flow of business at least until that contract expires. 3. Advanced Skills Whatever skills a company may not already possess, it is often that the contract manufacturer does. The contract manufacturer is likely to have relationships formed with raw material suppliers or methods of efficiency within their... --- ### Impact of RF Trends in Electronics on Connectors > We at Star Engineering understand the importance of paying attention to minor details and keeping up with the trends in the industry. - Published: 2021-09-07 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/impact-of-rf-trends-in-electronics-on-connectors/ - Categories: Custom RF Coaxial Cable Assemblies Manufacturer in the USA, News - Tags: Cable Assemblies, RF Cables, System Applications, Technology With the new wave of trends in every industry, it can be hard to keep up these days. This is why manufacturers have been working hard in order to meet all of the everchanging RF trends by offering a variety of cable assemblies including RF cable assemblies, coaxial cable assemblies and medical cable assemblies. In this article, we will be discussing what each of these cable assemblies are as well as how the different RF trends are impacting connectors. Continue reading below to learn more. What are RF Cable Assemblies? RF cable assemblies are now a requirement when it comes to certain system applications. These new requirements are RF cables that can disconnect on command. Due to this requirement, connectors can experience problems with disconnecting at the wrong times. Connector options need to be more flexible to meet these applications without affecting the higher frequency and performance needs of the system. What are Coaxial Cable Assemblies? Coaxial cables offer better transmission capacity over others, such as twisted match cables. This considers of a simple transmission of many data sorts, including data, voice and video. In addition to this, they also offer lower error rates and support different stations due to their versatile frequency range and overall capabilities. What are Medical Cable Assemblies? These cable assemblies are designed to connect medical and laboratory instruments and equipment. Medical cable assemblies transmit power and data and typically have an abrasion-resistant jacket in order to provide low surface friction and mechanical durability. Trends and... --- ### How Cable Assemblies Play a Crucial Role in the Medical Industry? > When manufacturing cables, durability should be taken into consideration. Cables must be durable to meet the needs of medical professionals that use them. - Published: 2021-08-23 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/how-cable-assemblies-play-a-crucial-role-in-the-medical-industry/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Electronic Cables, Medical Cables, Medical Industry, RF Cables In the medical field, there always needs to be a 100 percent success rate when it comes to the functioning of equipment. There is no room for accidents or failure. Medical devices and equipment must always work well and accurately at all times, which is whyRF cable assembliesare imperative. Situations such as power outages, delays in startups, and other problems with equipment can put a patient's health at risk. When it comes to medical cable assemblies, they must be done with care and focus. Durability It is vital that medical cables are durable to meet the need of medical professionals that utilize them. Cables should be able to withstand tugging and being stepped on. In emergencies when cables are yanked, they need to be able to perform their job correctly so medical professionals can perform their jobs. Even in calmer rooms and medical situations, it is still essential to have durability. When cables are durable, they last longer and assist in powering essential equipment that can save lives. Reusability While it is not common to throw away cables after one use, they do need to be reusable. Cables that are reusable can tolerate sanitation liquid, and survive chemicals. Quality Components A conductor, insulator, and a jacket are what make up the three main components of medical device cables. A conductor is a material, such as gold, copper, or aluminum that transports signals to a device. These materials should tolerate different operating temperatures and be resistant to damage. The Insulator is... --- ### Amplifying Product Performance with Right Cable and Wire Harness > When in search of a wire harness assembly solution, choose Star Engineering. For nearly 40 years, Star Engineering has provided custom electrical and electronic solutions. - Published: 2021-08-10 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/amplifying-product-performance-with-right-cable-and-wire-harness/ - Categories: News, Wire Harness Assembly & Cable Harness Manufacturers USA - Tags: Assembly Process, Cable Harness, Electronic Solutions, Wire Companies Cable and wire harnesses are important components of electronic systems. When assembling a system,cable harness manufacturersheavily consider the design before getting started. Different components go into the cable and wire harness assembly phases. When it comes to the process, it is essential for harness manufacturing companies to neither over design nor under design. Environment At the beginning stages of cable and wire harness assembly, the environment utilized needs to be considered. In extreme weather conditions, products can be exposed to flexing, and wire harnesses and cables should be able to tolerate the flex. In a cleanroom area, the assembly should be able to tolerate sunlight and moisture. Materials When it comes to the assembly process, the best materials need to be used to meet assembly expectations. Conductors are commonly used in the assembly process but the number of them needed varies. Different options are available for conductive material with a common one being copper. Copper is used with a variety of different coatings, such as nickel and silver. These materials allow for cable assembly to be done in high-temperature environmental settings. Depending on where the custom cable assembly is used will determine the material, thickness, and type of primary insulation. Materials are determined as assembly details are made known, such as the environment exposed, voltage levels, chemicals, etc. In extreme conditions, more durable compounds are utilized to ensure proper functioning. Cables Cable types are dependent on the applications for which they will be used. An example is a coaxial cable.... --- ### All You Need to Know About Quick Turnaround PCB Assemblies and Its Manufacturers > When in need of PCB design, development, and sale of printed circuit materials, contact Star Engineering for help. For more information, continue reading. - Published: 2021-07-08 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/all-you-need-to-know-about-quick-turnaround-pcb-assemblies-and-its-manufacturers/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: Electronic Solutions, Manufacturing Companies, PCB companies, Wire Harnessing Printed Circuit Boards (PCBs) consist of connected electrical components consisting of wiring to work a device. PCBs are beneficial for convenience, including the interconnection of components and wiring, limited usage of space at a lower weight, and more. PCBs have been increasing in requirements as their use has been on the rise over the past few years. Customers are demanding products with PCB components at a higher and faster rate. Quick turn PCB assembly manufacturers need to keep themselves updated on recent trends and ensure they are competitive enough. Contract manufacturing PCB assembly must keep up with requirements to ensure efficiency. Leading Manufacturing Electronic contract manufacturing companies have the tools and machines needed to produce PCBs. Manufacturers play a massive role in providing quick turnaround times for PCBs since the tasks and techniques needed to make these devices are not available to simply anyone. Creating PCBs takes time and effort that can be unaffordable. Experienced manufacturers have what it takes to produce high quality and quick PCBs to meet urgent deadlines. Manufacturers also provide different shapes of PCBs that are reliable. An experienced manufacturer also knows that it is needed to make PCBs. With multiple years of experience, manufacturers have multiple solutions to choose from. Manufacturers also provide clients the chance to customize their PCBs while still maintaining a quick turnaround time. As mentioned, manufacturers know what needs to happen in order to create reliable PCBs. Clients can trust that from design to testing, a PCB product is high quality.... --- ### Multiple Applications of Wire Harness > If you need a wire harness, at Star Engineering, we can gladly assist. We bring clients customized solutions to meet their needs. For more information, read on. - Published: 2021-06-15 - Modified: 2021-07-27 - URL: https://www.starengineeringinc.com/multiple-applications-of-wire-harness/ - Categories: News, Wire Harness Assembly & Cable Harness Manufacturers USA - Tags: Electronic Solutions, Military Wire Harnesses, Wire Harnessing Wire harnesses are widely used in almost every commercial or industrial building and household. Harnesses commonly hold together tools, equipment, hardware, and a multitude of other different wires. A harness comes in a variety of different sizes that are applicable to fit devices. Constructed of wires, connectors, and terminals that are neatly arranged, wire harnesses are reliable and stable products. Designs for these products can vary, but the application of them can avoid the mess of tangled wires. These harnesses assist in providing quality performance, reliability, and stability of the products they serve. When in need of one, a wire harness manufacturer can assist in providing a quality product. However, before you purchase one it is essential to know how it can be used. Automotive It is widely known that vehicles of all sorts have different electric controls and devices that work together to transmit power and signals for an engine to efficiently work. The functioning of a vehicle relies on the wiring to work properly. Once this is achieved, wire harnessing can assist in connecting the vehicle's engine system, such as lighting, brakes, air conditioning, audio, and more. With a vast amount of wires being used, a wire harness allows for effective connectivity and usage. Manufacturing When it comes to manufacturing, there are a bunch of complicated wiring systems and networks that work together to power different objects. Wire harnessing can assist in connecting power and signal conductors that will allow for a system to perform efficiently. Medical Applications... --- ### The Various Designs and Configurations of PCB Assemblies > At Star Engineering, we provide quality electronic manufacturing services. Since 1980, we have been a leader in printed circuit board production & assembly. - Published: 2021-06-05 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/the-various-designs-and-configurations-of-pcb-assemblies/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: Electronic Contract Manufacturing, PCB Assemblies, PCBs Printed circuit boards (PCBs) are necessary to support and connect electrical components through the efficient use of pathways. PCBs are engineered to contain a circuit pattern. However, PCBs need electrical components attached in the assembly process to have an effective use. Once a board is fully assembled, it is known as a printed circuit board. To perform efficient PCB assembly, electronic contract manufacturing services such as those at Star Engineering can assist. How PCBs Are Created PCBs are assembled through the use of three different ways. These methods include plated through-hole or PTH assembly, surface mount assembly, and electromechanical assembly. PTH assembly is necessary for electronic components with lead. Leads are put into PCBs. Surface mount assembly components revolve around the use of metal tabs that are placed onto the top surface of a PCB. Surface mount companies result in faster installation which also creates circuit densities. An electromechanical assembly, also known as the box build assembly, includes the manufacturing of electromechanical assembly. While in production different elements are used. These elements include wire harnesses, molded plastics, and cable assemblies. These components make up the majority of the PCB assembly process. Any lack of detail or accuracy can result in failure and error. Professionals at EMS contract manufacturing companies can avoid the potential of error. The Layers of PCB Assembly If not known already, PCB assembly consists of a variety of different components, such as conductive pathways, solder masks, and silkscreen. Each of these is efficiently made with a variety... --- ### Various Types of Cable Assemblies > At Star Engineering, we provide efficient cable services to assist in fixing a multitude of issues. For more information about the type of cable, you may need, read on. - Published: 2021-04-21 - Modified: 2021-07-23 - URL: https://www.starengineeringinc.com/various-types-of-cable-assemblies/ - Categories: News, Wire Harness Assembly & Cable Harness Manufacturers USA - Tags: Cable Assemblies, Data Transmission Systems, Electronic Cables Searching for the right cables can be a challenge. With multiple cables to choose from it is vital to know the different types. Each cable is customized according to specific needs. Once you realize the cable you need, quick turn cable assemblies from experts can reduce the amount of time you go without the needed product. To help you determine which cable is best, here are the top most common: RF/EMI Cable Assemblies A radio frequency is bothersome, but it is not preventative. RFI is radio frequency interference, and EMI is electromagnetic interference. EMI can occur as a result of ignition symptoms, cellular networks, lighting, and more. To avoid continuous disturbance caused by interference, these cables can be configured to remove it. Military Grade Cable Assemblies These cables are required for field communication, airborne systems, marine systems, remote weapons control, inter-shelter communications, and military ground equipment Molded Cable Assemblies Molded cables are the most common cables that almost everyone will know and recognize. These cables are moreover known as HDMI cords. The molded assembly allows for a durable finished look. Flat Ribbon Cable Assemblies Some cables can appear messy. However, flat ribbon cables are not. These cables are neatly bundled together. Commonly used in old computers, they are no longer used in many since they are difficult to fit into modern-day laptops. Ribbon cables are color-coded, so you can see what wire belongs in certain locations. Multi-conductor Cable Assemblies These are electrical cables that are made up of a vast... --- ### The Use of Silkscreen in PCB Assembly > Silkscreen is a term used to describe printing and labels on PCB boards, telling assemblers where to place each component whitelist providing transparency to customers. - Published: 2021-04-15 - Modified: 2021-05-06 - URL: https://www.starengineeringinc.com/the-use-of-silkscreen-in-pcb-assembly/ - Categories: Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: PCB, PCB Board, Silkscreen PCB assembly is a complex process that involves multiple steps, components, and planning. It’s important that care goes into each PCB board as important electronic equipment such as computers in aerospace, automotive, and the medical industry rely on the boards being put together correctly. One crucial aspect of PCB assembly involves silkscreen, but what exactly is silkscreen and why is it an important part ofquick turn PCB assembly? What is Silkscreen? Silkscreen is the layer of ink that identifies various PCB components and is usually white, but can also be other colors such as yellow, black, red, or blue depending on the designer’s preference. Why is silkscreen so important? PCB assembly requires communication and an understanding of what each component is and where it needs to go. Silkscreen is important because it is used to inform the assembly team where components need to be placed. It’s more for the manufacturing process than it is for the customer, although customers can also benefit from silkscreen as it allows them to see all of the components, what they are, and the location of each piece. After all, the person ordering the boards should be able to know the ins and outs of their board. What Does Silkscreen identify? As we noted above, silkscreens identify the location of components on the circuit board so the assemblers know where to place everything. However, they serve even more purposes: Test points Logos Date codes Part numbers Manufacturer marks Warning symbols It’s important that any print... --- ### Best Ways to Choose Custom Printed Circuit Board Assembly Service > At Star Engineering we assist in developing high-quality PCB services and are a one-stop-shop for assembly. - Published: 2021-03-19 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/best-ways-to-choose-custom-printed-circuit-board-assembly-service/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer When in need of a custom printed circuit board (PCB), hiring professional services can result in a quick and efficient product being assembled. With consumer electronics being on the rise, customized services are needed to build products from scratch. Certain products include a computer or cameras. With more electronics coming with new software, hardware, and other updates, these functions need to be supported. Creating custom printed circuit boards can assist in flexible designs and multiple functions. Since electronics are quickly evolving, it is vital to keep up with the ongoing market. To avoid falling behind products and ensuring a fast and reliable product, quick turn PCB assembly services in the USA such as Star Engineering can assist. Once you decide to outsource printed circuit board assembly services, choosing a company with the most experience and technology is a priority. When choosing a company to assist, it is essential to know if they are a perfect choice. What to Look For When beginning your search, ensure that the manufacturer you work with offers a vast amount of different assembly services to accommodate all needs. Companies that can provide prototype, turn-key, box build, surface mount, thru-hold, and quick turn assembly are the most ideal. Quick turn-job assembly manufacturers with maintained equipment can ensure efficiency when completing a project. Checking company certifications that provide proof they follow regulations and industry standards can ensure the services are legit. Ensuring the Latest Technology With technology quickly evolving, it is necessary to choose a company that... --- ### The Types and Uses of Coaxial Cables > Coaxial cables are still an apartment part of many different products with one of the more notable use cases being for broadband internet. - Published: 2021-03-15 - Modified: 2023-12-20 - URL: https://www.starengineeringinc.com/the-types-and-uses-of-coaxial-cables/ - Categories: Custom RF Coaxial Cable Assemblies Manufacturer in the USA - Tags: Cables, Coaxial, Fiber Optic What is a coaxial cable? A coaxial cable is a special type of cable that is used by telephone companies, internet providers, and cable operators in order to convey video, data, and voice communications. But it’s not only used by companies, it also has extensive usage within homes. Coaxial cable assemblies have been around since the 20th century and has various usecases for accurate and reliable transmission. However, it also has some limitations which have pushed some companies to switch to fiber optic cable, category cable, or even opting to simply use a wireless signal instead, which is growing in popularity as the years go by. The main advantage of a coaxial cable is its shielded design that allows the copper core to transmit data rapidly without experiencing damage or interference. The 3 Common Cable Sizes There are 3 sizes that are commonly used: RG-6, RG-11, and RG-59 But what does RG stand for? RG stands for “ratio guide with the numbers referring to the diameter of the cable. For example,6 would mean . 06, 59 means . 059 etc. Another name for them is also RF (radio frequency) cables. The majority of non-industrial use cases for coaxial cables is RG-6, although sometimes an installer can opt to use a larger cable such as RG-11 depending on the individual use case. There are other sizes outside of the main 3 rf cable assemblies, but those are typically used for very specific and customized use cases. The majority of connectors are... --- ### More About PCB Assembly for the Aerospace Industry > PCP assembly for aerospace requires a much higher standard than smartphones or other consumer electronics. - Published: 2021-02-24 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/more-about-pcb-assembly-for-the-aerospace-industry/ - Categories: Custom Cable Assembly Manufacturer, News Products that we rely on everyday such as our phones, computers, and cars rely on quality PCB assembly, Printed circuit boards are the foundation of electronics much like how a chassis is the foundation of the vehicle. It’s also essential in the aerospace industry where complex electronics are needed for both safety, function, and navigation of these machines. PCB Assembly USAprovides a reliable source for PCB boards that are as reliable as they are functional. In this article, we will be going over PCB assembly in the aerospace industry and what needs to be factored when creating these boards, and if you’d like to check out a prior article that also goes over this topic, you can check out this page. If you’d like to learn more, we would appreciate your time. PCB Assembly and Aerospace, What are the Factors? Aircrafts fly in a wide assortment of conditions and sometimes it can get quite extreme. That’s why it is crucial that the PCB boards intended for aerospace are sturdy enough to take it all. When you are thousands of feet up in the air, there is no option for electrical failure. With this in mind, you are probably wondering what goes into the decision process when making PCB boards for aerospace. We, as a PCB Assembly Manufacturer wanted to go over this very topic and provide the info in a digestible format. How Long It Can Last Before Requiring Maintenance? Aircraft require maintenance just like any other vehicle. Every aspect... --- ### The Manufacturing Process of Wire Harnesses > If you are needing custom cables, we would love to work with you. Designing, prototyping, and manufacturing is all a careful process that we take seriously. - Published: 2021-01-20 - Modified: 2022-04-28 - URL: https://www.starengineeringinc.com/the-manufacturing-process-of-wire-harnesses/ - Categories: News, Wire Harness Assembly & Cable Harness Manufacturers USA Manufacturing wire harnesses might initially sound easy, however, manufacturing anything requires careful planning and testing before being shipped off to customers and clients. In this article, we will be walking through the process of everything you need to know in regards to manufacturing wire harnesses in an easily digestible format. Wire harness manufacturershave to contend with more than you may think, but at the end of the day, the end goal is a quality product for any manufacturer who is serious at what they do. If you would like to know more on this topic, we would appreciate your time and to keep on reading, Step 1: Design Even though wire harnesses might seem simple, designing a wire harness does take consideration and is a major part of the overall manufacturing process. It’s true that much of them aren’t visible, such as being tucked away behind a glove box, but some wires might need to be a specific/different color so the user can tell them apart when trying to diagnose something. In addition, if a client specifically asks for a certain type of design, you will need to take this into account when working on all the other aspects of the process. Furthermore, designing electrical wires means that you have to take the internet conductors and wire size into account to ensure that enough of an electrical current can pass through. Step 2: Prototyping Prototyping is a concept that is physically manifested. They are designed to allow you to see... --- ### How Measurement Units Can Impact Your Cable Assemblies? > Wire size is also extremely important when making cables for electronics, as the internal cross section might need to be big enough to pass a strong electrical current through. - Published: 2020-12-16 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/how-measurement-units-can-impact-your-cable-assemblies/ - Categories: Custom Cable Assembly Manufacturer, News Measurements have been key to society since the beginning of civilization. How long should this plank be for this building under construction? How much salt do you need for this soup? How many acres is this property? Measurement units are extremely important in all aspects of life. But what about for cable assembly? This can also have a major impact on the assembly process, and here we will explain why. Cable assembly companiesin the US typically measure the length of their cables in millimeters, inches, and feet depending on the length of the cable that is being manufactured. But we would encourage you to think even more on this topic because it is more important to have a deep understanding on this than you might initially think. In this article, we will be covering this topic in an easily understandable and digestible format. If you would like to learn more, we would appreciate your time and keep on reading. Types Measurement Units and Why They are Important We’ve already established that some cable assembly companies will measure in length primarily, but there are other aspects to consider that could potentially improve the overall quality of your already functioning cables. Hardness Some cables will need to be more flexible than others while being sturdy enough to hold up against immense pressure and thus using the right materials for what it is intended for is crucial. But materials are just one factor to consider. Plastic can be thin and brittle while also... --- ### The Benefits of ECM Services for Your Business > ECM can make your business operate more smoothly, and depending on the product you are selling, it is a big game changer. - Published: 2020-11-26 - Modified: 2022-06-02 - URL: https://www.starengineeringinc.com/the-benefits-of-ecm-services-for-your-business/ - Categories: Engineering Services Electronic Contract Manufacturing services are commonly relied on by many companies. The device you are reading this might have been manufactured with the help of ECM. You might be wondering about the ins and outs of ECM and how it could benefit your business and so today we will explore this topic. Electronic contract manufacturing companies, in a nutshell, provide excellent quality control and cost savings over the long run. There is a reason why many large scale companies rely on it to produce great products for thousands to millions of people, but no matter the size of your business, you can benefit from it. But what exactly is ECM? And what are the other benefits that you should know about? In this article, we will be going more into detail about all of this in an easily digestible and understandable format. If you want to learn more, we would appreciate your time and to keep on reading. Why ECM? As we stated above, ECM stands for electronic contract manufacturing, but what we still need to convey is that it is a broad term that relates to having products made off house, tested, and distributed. Let’s say you run a business that involves manufacturing smartphones, plenty of start ups get into this line of business whether they have ambitions that nobody else has tried yet or simply they are passionate about their product overall. But as you may know, making smartphones isn’t exactly as simple as using a hammer and... --- ### How to Differentiate Between Cable Assemblies and Wire Harnesses > To make sure this doesn’t happen, we put together a quick comparison guide to provide you with all of the information you need to make an educated decision. - Published: 2020-10-07 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/how-to-differentiate-between-cable-assemblies-and-wire-harnesses/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Assembly, Cable Harness, Harness Manufacturers Wire harnesses and cable assemblies may seem similar, to the point where they are often used interchangeably, but in reality, they are two very different things. These differences are important to know to help you choose the right option for your needs. The easiest way to help you choose between wire harness assembly and cable harness manufacturers is to provide a definition of each of these terms. You can find these definitions below. Cable Assembly To understand what a cable assembly is, you first have to learn what a cable is: A cable is two or more wires that run together, often bonded or braided together. With this in mind, a cable assembly then is a group of cables enclosed inside of a stronger, more rugged wrapping. These wrappings are typically made out of durable materials like shrink-wrapped thermoplastic, thermoplastic rubber, or vinyl. Most of the time, cable assemblies are used to organize cables and protect them from risks that may be present wherever they’re going to be housed. Because of this, many cable harness manufacturers offer the ability to customize your assembly to fit certain shapes and protect against such environmental risks as heat, friction, moisture, contortion, abrasion, compression, and other hazards. Wire Harness As is the case with cable assemblies, it’s important to know what a wire is before you can understand the purpose of a wire harness; a wire can be defined as a strand of material that conducts electricity (usually aluminum or copper). With this in... --- ### How Ideal Are Flat Cables for Military and Aerospace Applications? > Learn why flat cables are preferred by aerospace engineers and military personnel—and why you stand to benefit from flat cables for your own needs. - Published: 2020-09-22 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/how-ideal-are-flat-cables-for-military-and-aerospace-applications/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Aerospace Applications, Assembly, Flat Cables Different kinds of cables are more suitable for different kinds of scenarios. For example, because flat cables do away with many of the layers traditionally used in round cables, including fillers, jacketing, and shielding, flat cable assembly is the perfect solution for military and aerospace applications. Keep reading below to gain a deeper understanding of why flat cables are the best choice for military and aerospace applications. Lighter and Less Bulky When it comes to the inside of military or aerospace machines, space is often very limited. Therefore, flat cables, which typically take up far less room than their rounded counterparts, are the perfect solution. In fact, thanks to their individually wrapped design and single-layer profile, flat cables use up to 50% less space than round cables. Another important factor in military or aerospace applications is weight. While it may seem odd to think of cables as being capable of throwing off an aerospace vehicle’s balance, in a world that operates with such precision, it’s certainly a possibility. This explains yet another reason why flat cables (even ribbon cable assemblies) are ideal for these types of scenarios–because of their lighter weight. More Flexible and Durable Sudden movements, jerking, and contortion are commonplace within the military and aerospace worlds. Therefore, cables that can withstand such demanding, constantly flexing and twisting applications are necessary. Flat cables are far superior to round cables in this regard. This is largely due to flat cables being protected individually and not wrapped many times like round... --- ### Enhancing the Capabilities of Circuit Board Assemblers > Learn why, if you’re in need of PCBs yourself, you’re almost always better off outsourcing assembly to a proven team of assemblers—and how to find them! - Published: 2020-09-16 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/enhancing-the-capabilities-of-circuit-board-assemblers/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Assemblies, Assembly Services, Circuit Board Nearly all electrical devices on earth require a circuit board to be able to operate properly. Because of how intricate circuit board assembly is, with its extensive soldering and/or assembly of electronic components, many companies opt for a professional touch. If you’re in need of PCB assembly yourself, then you only want to deal with circuit board assembly services with a proven track record of quick turnarounds, high-quality products, and quick adoption of new technologies. Learn what modern-day circuit board assemblers are capable of, and therefore what you should look for when narrowing down your own electronic circuit board assembly options, below. Experienced Full-Service Manufacturer First and foremost, you want to look for a company with extensive experience in circuit board assembly. Star Engineering is a US-based PCB manufacturer that has been in operation since 1980—you can view their 40 years of PCB experience as a testament to the kind of high quality you can expect from them. Beyond this, you also don’t want to have to go to different companies for different parts of the manufacturing process. Therefore, prioritize companies that offer designing, testing, prototyping, and manufacturing all in-house. Customization and Turn-Key Solutions Beyond just experience, you want to look for a company that can cater to your specific needs, no matter what they are. Therefore you should look for companies with experience in a number of different industries, such as network and communications, military, industrial equipment, automation equipment, robotics, and others. You should also prioritize companies that use... --- ### Wide Range of Benefits of SMT in the Marine Industries > Many pieces of equipment in these vessels use PCBs to function and in this industry, you need the most advanced and reliable units available. - Published: 2020-08-25 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/wide-range-of-benefits-of-smt-in-the-marine-industries/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Assemblies, Assemblies Companies, Mount Assemblies No matter if you are working with small fishing boats or large ferries, you will rely heavily on printed circuit boards. Many pieces of equipment in these vessels use PCBs to function and each piece relies heavily on another to deliver high performance. Surface mount technology assemblies, also known as SMT assemblies, offer many benefits in the marine industries, regardless of your vessel’s size, specific devices, where you are heading, etc. Here are several benefits of surface mount assemblies in the marine industries. Reduced Sizes One of the greatest advantages of SMT assemblies is the reduced size. This type of technology allows for much smaller units than in-hole assemblies. You can attach very small components to your boards and in high densities as well. This allows you to create a more advanced unit without sacrificing space on your vessel. Additionally, you will not have holes taking up space on your board. This allows for more available space and the ability to create a more advanced unit. Lightweight Design You won’t have to worry about any extra weight holding you back with surface mount assemblies. These units are considerably more lightweight than in-hole products. With the right SMT assembly services, you may find that this type of product can weigh one-tenth of in-hole units. Reduced Costs With SMT assemblies, you may notice a significant reduction in overall costs. These types of units use fewer materials and less board space, reducing all material and handling costs. You also do not have the... --- ### Which Factors Influence the Design of PCBs in Military and Aerospace Industries? > In these industries, there is no room for error and you need a product that you can rely upon. Read here to learn about several factors that influence the design of these items. - Published: 2020-08-12 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/which-factors-influence-the-design-of-pcbs-in-military-and-aerospace-industries/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Companies, Electronic Circuit Board, PCB Assembly When working with electronic circuit board assembly, there is no room for mistakes, particularly in the military and aerospace industries. These products must be durable, versatile, and tough. They must be able to handle all types of demands, have a long lifespan, and complete various tasks in even the harshest conditions. To accomplish difficult tasks, various factors must be considered during the design and electronic PCB assembly process. Here are several of these factors that influence the design of these products. Type of Materials Electronic manufacturing companies must use only the best and most durable materials when creating products for military and aerospace industries. These products will be used in various environments, temperatures, etc. They must be able to withstand all types of conditions while still delivering the highest level of performance. There are many types of materials that can be used in these products, like aluminum and copper, as they can withstand various temperatures and are tough. Surface Finishes In addition to the type of materials used, parts must receive special surface finishes. These finishes will protect the units when exposed to harsh elements such as extreme temperatures, excessive humidity, continual vibration, etc. There are all types of surface finishes available and you will want to work with electronic manufacturing companies to determine the best option for certain products. Certifications and Regulations While custom electronic circuit board assembly is ideal, all products must still meet specific certifications and regulations. This ensures that each product delivers a certain level of... --- ### The Significance of PCB Traceability Requirements for Medical Devices > Traceability requirements in medical devices are critical. This allows you to trace back to the original source and improve the performance of the device. - Published: 2020-07-21 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/the-significance-of-pcb-traceability-requirements-for-medical-devices/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Companies, Electronic Circuit Board, PCB Assembly In the medical field, traceability is critical. You must be able to trace back to the original source when using all machines, during tests, etc. With the proper printed circuit board assembly, this is possible. When using medical equipment, you can track every little part, material, and component, ensuring that you have all essential data to make wise decisions for your patient and to provide quick repairs on the equipment if needed. All custom circuit board assembly companies must meet certain traceability requirements for each medical device that they create. Meeting these requirements is essential. Here are a few reasons why. Ability to Accurately Identify Parts When one part fails or is not working correctly, you must be able to determine what other parts of the medical device are also experiencing issues. Many parts rely heavily upon one another and it can create a domino effect. If one component is not working as it should, others will also fail. The ability to accurately identify all parts that are not working and are affected by the failed part will help you know where repairs need to be made, what information is missing, etc. Prevent Performance Issues In addition to easily identifying parts that must be replaced, the traceability requirements for printed circuit board assembly can also prevent any performance issues. The performance of the hardware or software must be documented to meet traceability requirements, helping you discover problems before it is too late and the device does not work as it... --- ### A Look at the Wide Applications of Custom Cable Assemblies in the Healthcare Industries > When working in healthcare, you need equipment and machinery that you can rely upon. This means there is no excuse for faulty or low-quality wiring. - Published: 2020-07-10 - Modified: 2024-12-31 - URL: https://www.starengineeringinc.com/a-look-at-the-wide-applications-of-custom-cable-assemblies-in-the-healthcare-industries/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Companies, Cable Manufacturers, Custom Cable Assembly In the healthcare industry, there is no time for delays or for working with low-quality equipment. When equipment is not delivering high levels of performance or it is experiencing even the smallest complication, it can mean the life of another individual. Custom cable assemblies ensure the transmission of power and reduce the risk of electronic devices, machinery, etc. , from not working. There are many applications of custom cable assemblies in the healthcare industry. Continue reading to learn about several of them. Customization In healthcare, cable assemblies will be used for multiple purposes and in all types of situations. When working with cable assembly manufacturers, you can customize cable assemblies to meet your specific needs, whether that is to power a machine or to ensure a test is completed properly. At Star Engineering, you can be confident that all cable assemblies are carefully inspected. All products are closely analyzed to prevent even the smallest issue from causing you delays or to be the reason someone suffers unnecessarily. Reusability In the medical field, some machines may be working 24/7. This results in many wires continually being used throughout the day and with few breaks. While disposable wires may be more convenient at times and you do not have to worry about proper sanitization after each use, these products may also become too expensive to replace day after day. The best cable assembly companies will provide durable, strong products with long lifespans. These products can withstand the harsh cleaning chemicals after each... --- ### Significance of Wire Harnessing in Robotics > In most robotics, the various wires and cables used within the system can experience a significant amount of wear and tear quite quickly. - Published: 2020-06-15 - Modified: 2020-06-15 - URL: https://www.starengineeringinc.com/significance-of-wire-harnessing-in-robotics/ - Categories: News, Wire Harness Assemblies - Tags: Wire Companies Virtually any kind of robotic system is going to have a large set of wires and cables that extend to and from all different areas of the device. In order to more efficiently deal with this wide array of cables and wires, a lot of companies will use a wire harness assembly within the robot. This is a technique that is used in aerospace robotics, computers, various workout equipment, industrial automation, and much more. Because of this, it makes cable harness manufacturers an essential part of the robotics industry. Here is exactly what makes these wire harnesses such a significant piece of equipment. Slows the Rate of Wear and Tear In most robotics, the various wires and cables used within the system can experience a significant amount of wear and tear quite quickly. But when they incorporate a wire harness assembly, this wear and tear suddenly experiences a sharp decline. This is because the wires are kept together in a tight unit when paired with wire harnessing. This prevents them from going astray, which is one of the leading causes of why a wire wears down or breaks much faster than it should. So even though getting these products from cable harness manufacturers will require a company to incur some extra costs, it will actually end up saving them money in the long run by preventing them from having to replace their wiring nearly as often. Provides Easier Maintenance Access Even the best quality wires and cables in the world... --- ### PCB Cleanliness Standards to Be Followed for Medical Devices > That is why every part of the industry operations, down to even the smallest of details like printed circuit board assembly needs to be done exactly right. - Published: 2020-06-02 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/pcb-cleanliness-standards-to-be-followed-for-medical-devices/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: Wire Companies When something is quite literally a life or death situation like it is in the healthcare industry, there is no room for error. That is why every part of the industry operations, down to even the smallest of details like printed circuit board assembly needs to be done exactly right. A big part of doing things right means keep everything clean. To the point where it is ridiculously spotless. So it is crucial that every PCB assembly manufacturer is following the proper cleanliness standards. When it comes to medical devices, these are the PCB cleanliness standards that need to be met. Adherence to IPC-5704 The development of all medical devices is required to adhere to a specific set of quality control standards. The set of standards that specifically go over cleanliness requirements for unpopulated printed circuit board fabrication is known as IPC-5704. A large portion of this goes over the necessary steps for preventing and removing any sort of ionic contamination or other unwanted debris from a printed circuit board. Ultrasonic Cleaners As far as cleaning methods for a PCB assembly manufacturer goes, this method is the absolute best. This is because ultrasonic cleaning involves a temperature-controlled process that is completed at set time intervals. But of course, the solution that is used during this process is going to impact just how effective this method ends up being. Automatic Washers This process involves putting PCBs into baskets and then dipping them into a solution. Once they are removed from the... --- ### Contribution of Electronic Circuit Boards to Renewable Energy Industry > Renewable energy is something that is of increasing importance to almost every industry, including electronic contract manufacturing. - Published: 2020-05-20 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/contribution-of-electronic-circuit-boards-to-renewable-energy-industry/ - Categories: News, Printed Circuit Board - Tags: Wire Companies Renewable energy is something that is of increasing importance to almost every industry, including electronic contract manufacturing. But just how does an electronic circuit board assembly contribute to the renewable energy industry? It actually does so in several ways, which are outlined below. Increasing Quality Means Less Waste One of the ways that electronic contract manufacturing companies are contributing to the renewable energy industry is through the development of increasingly higher quality PCBs. As the electronic contract manufacturing processes continue to become more reliable and advanced, this results in electronics that are to perform consistently for much longer. Therefore, they will need to be replaced far less often, which results in less waste being created. Advancement of LEd Lighting A couple of decades ago, lighting was an area that was costing a lot of energy use, especially on a commercial level. However, because of the efforts made by electronic contract manufacturing companies, the lighting industry has now become much more green. The progression of LED lighting has directly led to both residential and commercial lighting features that require far less energy in order to produce even more light. They also last significantly longer, which once again cuts down on the amount of waste used. Popularized GPS Technology Another category of green products that are only possible through the development of an electronic circuit board assembly is a global positioning system (GPS). Most people might not think of these as being particularly green products. However, GPS allows drivers to find the... --- ### Considerations While Evaluating Your Medical Device Electronics Design > It is important to have a Design for Manufacturability analysis completed on the design of any medical device electronics. - Published: 2020-05-13 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/considerations-while-evaluating-your-medical-device-electronics-design/ - Categories: News, Wire Harness Assembly & Cable Harness Manufacturers USA - Tags: Wire Companies Any medical device should be compliant with healthcare regulatory mandates as well as offer exceptional performance that meets its intended purpose. But this is largely dependent on the quality of the surface mount assemblies used in the device. Therefore, it is important to have a Design for Manufacturability analysis completed on the design of any medical device electronics. But this test is only effective if you know what to look for. With that being said, here are the top considerations for evaluating your medical device electronics design. Placement of the Components If the components of a PCB are designed at odd angles or have been placed too close to the edge of the board, then it often results in the electronics needing to go through a costly retooling process before they can proceed with any production. Therefore, the placement of the components is incredibly important, especially before production begins. Ability to Withstand Harsh Environments Not all SMT assemblies are going to be used in the exact same type of environments. Some will need to be able to withstand extreme heat or cold, while others might be around a lot of moisture. Knowing this information will allow you to determine whether or not the surface mount circuit board assemblies incorporate the right type of materials to survive these conditions or will need some of the materials swapped out. Component Sourcing While the source of the materials used by other products may not be of grave concern for many people, it is... --- ### What Are the Types of Wire Bundle Labels > The grouping of wire provides an easier time to tell which single wires should be connected to which ends. It can still be helpful to label the wires anyway. - Published: 2020-04-27 - Modified: 2021-11-11 - URL: https://www.starengineeringinc.com/what-are-the-types-of-wire-bundle-labels/ - Categories: Wire Harness Assemblies - Tags: Wire Harness Assembly, Wire Harness Manufacturers The grouping of wire provides an easier time to tell which single wires should be connected to which ends. It can still be helpful to label the wires anyway. --- ### Supply Chain Management - Published: 2020-04-17 - Modified: 2020-04-17 - URL: https://www.starengineeringinc.com/supply-chain-management/ - Categories: Supply Chain Management Supply Chain Order Management Profile 200 Customers 100 Active Suppliers Purchasing for 60 material classifications including such materials as: a) IC, Resisters, Capacitors, Wire, Cable, Power Supplies b) Connectors, Converters, Diodes, Fuses, Fabricated parts c) Inductors, Relays, Switches, Hardware 15,000 Active purchased parts Outbound Shipments to domestic and international customers Customer Order Management Can support order placement from Star Customers and/or direct from Customers end users Inside Sales processes and schedules orders Direct Order Fulfillment Can implement finished good inventory Kanban Establish Kanban inventory levels with customer and agree upon flexibility and liability parameters Direct ship product to customers from Kanban for quick turnaround Supply Chain Material Replenishment Strategies Turnkey for Discreet Material Purchases for A & B class material Bonded/In store Inventory Program for long lead components Consigned Customer Supplied Material Breadman Material replenishment for C class material (Pkg, Hardware) Franchise Distributor for off the shelf distribution for 35 product lines Material Control Raw, WIP and Finished Goods Inventory Control Cycle Counting Transaction History Outbound Logistics Direct Shipments to domestic and international customers Carriers Used: UPS, FedEx, Roadway, Ross, Expeditors Intl. Support Special Packaging Requirements as required by our Customers Labeling of Boxes Corrugated and Dunnage Requirements DBA MRP System Fully Integrated windows-based resource planning system DBA System Modules Sales Order Management Integrated Bill of Material and AVL Inventory Management Material Requirements Planning Production Planning Purchasing Shipping and Receiving Material Shortage and Allocation Management General Ledger, Costing and Finance control --- ### Things to Know Before You Get Your Wire Harness Designed > You should also take the time to think of the following considerations before beginning the design process of your wire harness. - Published: 2020-04-14 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/things-to-know-before-you-get-your-wire-harness-designed/ - Categories: News, Wire Harness Assembly & Cable Harness Manufacturers USA - Tags: Wire Companies The type of wire harness assembly that you have done is incredibly important and will have a drastic impact on the effectiveness of your entire setup. Therefore, you need to make sure that you choose one of the most reputable wire harness manufacturers in the USA to handle this process for you. You should also take the time to think of the following considerations before beginning the design process of your wire harness. What Elements They Will Be Exposed To Not every wire harness assembly is going to be used in the same type of environment. Some are going to be used in relatively controlled areas where there are not going to be a lot of hazards around. However, there are other wire harnesses that will frequently be exposed to things like extreme heat, excessive vibrations, moist conditions, or dirty environments. All of these are things that can easily damage a wire harness that is not properly prepared to handle it. Therefore, they need to make sure that the custom wire harness manufacturer chooses the proper type of wire to help make sure that the wire harness does not experience any sort of failure or insulation breakdown as a result of being exposed to these harsh elements. The Type of Covering Required Someone who doesn’t have a lot of experience in wire harness assembly may be unaware that there are several different types of covering that they can choose between. Any good custom wire harness manufacturer should have the option... --- ### Maintenance of Cables for Durability and Ease of Performance > To help achieve optimal durability and ease of performance, here are the proper maintenance steps that need to be done for any cable assembly. - Published: 2020-04-08 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/maintenance-of-cables-for-durability-and-ease-of-performance/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Companies When it comes to any sort of cable assembly from manufacturers, even the highest quality setup can be inhibited by poor maintenance. That is why everyone needs to know what kind of maintenance they should be doing for their flat cable assembly or any other sets of cables. To help achieve optimal durability and ease of performance, here are the proper maintenance steps that need to be done for any cable assembly. Tape Down Floor Cables When any sort of cable assembly from manufacturers are being laid down across the ground, it is important that they are kept firmly in place to help avoid any tripping hazards. Failing to do this can not only damage the cables but also the physical wellbeing of your employees. The best way to get this done is to take some gaffer tape and securely lay it down over the top of the cables in order to help secure them in place and help draw attention to them. Coil Cables Every Time When ribbon cable assemblies are not being used, they should never be allowed to just sit in a pile because this puts an unnecessary amount of strain on the cables. That is why you need to make sure that you are coiling them each and every time. But how you coil them is almost just as important as whether or not you coil them at all. Rather than relying on your forearm to coil the cable around, you should instead resort to either... --- ### Importance of Clean Printed Circuit Boards > The most important quality in PCB board manufacturing is making sure that the PCBs are as clean as possible. Learn to know why having clean printed circuit boards is so important . - Published: 2020-03-18 - Modified: 2023-06-05 - URL: https://www.starengineeringinc.com/importance-of-clean-printed-circuit-boards/ - Categories: News, Printed Circuit Board - Tags: PCB companies, PCB Fabrication, PCB Manufacturing When it comes to PCB board manufacturing, most people focus largely on the actual design of it since this is what has the biggest impact on the board’s capabilities. However, there are several other very important factors to consider when it comes to printed circuit board fabrication. One of these crucial qualities is making sure that the PCBs are as clean as possible. When getting these products from any good printed circuit board companies, this should be something that is always done. But it is still important for you to know why having clean printed circuit boards is so important and what can happen when they are allowed to get dirty. Issues Caused By Excessive Dust Buildup During the PCB board manufacturing process, one of the things that is going to be used every time is flux. This is because it is necessary to be able to properly wet the metal solder and form metallurgical bonds. But as a result of this process, there is sometimes some residual flux that is left behind. As soon as this happens, it is going to start attracting dust and cause the PCB to become coated in a thin layer of dust much faster than it otherwise would be. This can often lead to the MCU becoming negatively affected. These microcontroller units are generally supposed to be able to operate at a voltage of 0 to 5v. But once some dust or moisture is introduced into the PCB, it instantly impacts the voltage level... --- ### Tips for Selecting the Proper Thickness of PCB Copper > Star Engineering is a full-service contract manufacturer that has experience in designing, testing, and manufacturing optimal circuit boards for clients. - Published: 2020-02-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/tips-for-selecting-the-proper-thickness-of-pcb-copper/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Circuit Board, Circuit Board Assembly near Me Choosing the right copper thickness plays an integral role in circuit board assembly. When considering the thickness of your PCB copper, there are two things to keep in mind. The first element to consider is the barrel’s current capacity for heat rise. The second is mechanical strength, which is determined by the thickness of the copper, as well as the size of your plated-through hole (PTH) and the presence or absence of support vias. Choosing Materials There are a number of materials thatcircuit board assembly servicescan choose from when designing a PCB. Such options include the standard FR4, which operates at a temperature of 130 degrees celsius. High-temperature polyimide is another option — this material can stand up to 250 degrees celsius. If the application you are building will be subjected to harsh or high-temperature environments, a material like polyimide should be considered. Tests have been made specifically for circuit board assembly services to find the thermal fortitude of a printed circuit board assembly. Thermal strains come from different PCB assemblies and repair processes. During these times, the distinctions between the coefficient of thermal expansion (CTE) and the PCB laminate drive enough power for crack nucleation as well as the growth-to-failure of the circuit. PCB manufacturers use thermal cycle testing (TCT) to check for increases in a circuit’s resistance while it goes through thermal cycling from approximately 25-260 degrees celsius. Increases in resistance are indications of a reduction in electrical integrity. This is often due to cracks in the copper... --- ### What are the Different Types of Labels for Wire Bundles? > Cable harness manufacturers label a wire harness assembly in a number of ways depending on the intended use of cables. - Published: 2020-01-09 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/what-are-the-different-types-of-labels-for-wire-bundles/ - Categories: News, Wire Harness Assemblies - Tags: Cable Harness Manufacturers, Wire Harness Assembly, Wire Harness Manufacturers A wire harness assembly is a collection of wires and/or cables held together with conduit tubing, straps, or cable ties. Alternately known as cable harnesses or cable assemblies, they can send data and give power to the device or system they are connected to. The grouping of these wire provides an easier time to tell which single wires should be connected to which ends — it can still be helpful to label the wires anyway. Identifying Individual Wire Harness Cables Cable harness manufacturers label wires to convey different types of information. Types of labels include: Barcodes: there are many formats of barcodes available that can provide engineers with different information in a simple, scannable form. Text: wire harness manufacturers normally include date codes, ID numbers, and other similar information in the form of text so that engineers can find and understand the information quickly without having to look up any signals or scan barcodes. Certification codes: wire harness assemblies are labeled with these codes if they are to be used in UL-certified products. Color Coding There are many cases in which building awire harness assemblycomposed of differently colored wires is enough for engineers to differentiate between them. Nonetheless, a color used by one business may have an entirely different meaning compared to the same color used by another. This can create problems if the bundle needs to be wired into the other business’ product. To prevent this kind of confusion, it is much safer for wire harness manufacturers to label... --- ### Latest Trends in PCB Design > PCB manufacturing companies must adapt and change as the market does in order to ensure that they can take advantage of all of the new opportunities that the market provides. - Published: 2019-12-13 - Modified: 2020-06-23 - URL: https://www.starengineeringinc.com/latest-trends-in-pcb-design/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: PCB Board Manufacturing, PCB Manufacturing Companies, Printed Circuit Board Manufacturers Printed circuit boards (PCBs) play an integral role in modern-day life. Pcb board manufacturing products can be found in almost every room you enter. You can find circuit boards in your television, cellphone, calculator, and even home appliances like washing machines and dishwashers. Updates and advancements in PCB technology have made it important for application in the military, aerospace industry, and healthcare. Printed circuit board manufacturers would agree that these boards are the most commonly used today. Micro PCB Boards Many of today’s commonly used technologies only seem to be getting smaller. Televisions need to be as flat as possible, and many people want their laptops to be thin so they are easy to store. Even smartphones, which have actually grown in screen size over the past few years, need PCB board technology that can pack in as many components as possible, given the amount our phones do these days. In these cases, PCB manufacturing companies have no other choice but to miniaturize their circuit boards and components. Many of today’s PC boards have components that are tiny in comparison to components of the past. Despite their size, these microcomponents are actually much more powerful than more traditionally sized components. Sometimes the size and power of these mini-components leave printed circuit board manufacturers struggling to work out optimal practices for fabrication. However, many manufacturers have found ways around these initial issues and have PCB miniaturization down pat. Large PCB Boards Before technology became as sophisticated and intricate as it is... --- ### Importance of Cable Assembly in Electronic Warfare > Electronic warfare is changing and expanding at an incredible pace. More demand for EW applications means a rising demand for flat cable assembly products. - Published: 2019-11-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/importance-of-cable-assembly-in-electronic-warfare/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Assembly, Cable Assembly Manufacturers, Flat Cable Assembly Electronic warfare (EW) is the use of the electromagnetic spectrum to defend against cyber attacks and to execute attacks. EW can take place anywhere—on land, in air, and even at sea—but to the naked eye, it remains unseen. EW is not as dramatic as more traditional tactics of warfare (think missiles and explosions) but it remains just as vicious. In order to execute electronic warfare, reliable cable assembly is needed. Engineering Challenges When it comes to electronic warfare, cable assembly manufacturers need to create cables that are sturdy and reliable. It is imperative that these applications do not fail. Cable assembly components must be able to survive even in the most extreme temperatures and harshest elements. Additionally, applications of electronic warfare need to be as portable as possible. Manufacturers must ensure that they are as lightweight and small as they are rugged, with wide bandwidth support. Assemblies and Interconnects Flat cable assembly and interconnects are essential components of EW. For example, navy jets use radar jamming systems, and EW technology that is used to sabotage enemy radar systems. A radar’s jamming system uses a number of cable assemblies as well as interconnects and other connectors. If any of these components break, the entire EW system could fail. Though radar jamming isn’t considered the most cutting edge—primitive jamming systems date back to the late 1950’s—these previous analog systems have now become digital. Today’s engineers are now focused on new methods to provide a wider range of enemy threat prevention. Current EW... --- ### 5 Factors That Affect Fiber Optic Cabling Performance > The major factors affecting the performances of these cables come down mostly to human error or wear and tear. - Published: 2019-10-07 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/5-factors-that-affect-fiber-optic-cabling-performance/ - Categories: News, Printed Circuit Board - Tags: PCB Board Manufacturer, PCB Board Manufacturing The major factors affecting the performances of these cables come down mostly to human error or wear and tear. --- ### Cable Assembly vs Wire Harness: What's the Difference? > Cable assemblies serve a similar function to wire harnesses, but are designed to better protect in harsher environments. - Published: 2019-10-03 - Modified: 2019-10-03 - URL: https://www.starengineeringinc.com/cable-assembly-vs-wire-harness-whats-the-difference/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Harness Manufacturers, Harness Assemblies Manufacturer, Wire Harness Manufacturers Cable assembly and wire harness are sometimes confused with each other for being the exact same thing. This confusion is understandable as many professionals can use multiple products that do around the same basic functions interchangeably. Even though this can be the case, these two products are different from one another. Cable Assembly vs Wire Harness Before discussing the difference between the two systems, it’s important to determine what a cable is and what a wire is. A cable is often two or more wires that run together to a system. They are usually bound together, which is why they tend to look like a bunch of wires. A wire is a single strand of material that conducts electricity. Harness assemblies manufacturer usually make these out of aluminium or copper. Cable Assembly Cable assemblies are a group of cables or wires that are wrapped in an outer layer of a different product to keep the cables together. The purpose of cable assemblies is to keep wires and cables organized. These cable assemblies usually serve a similar function to wire harnesses, but are designed for completely different environments. Most of the time, they are made from heavy-duty materials like vinyl, thermoplastic rubber, or shrink-wrapped thermoplastic. The key difference between cable assembly and wire harness are the environmental factors. Cable harness manufacturers tend to make cable assemblies more durable to encounter tougher environments. Cable assemblies come in several shapes and sizes. The protective outer layer is usually built to shield the interior... --- ### What Cable Assemblies Do You Need for Your Application? > Determining what type of application you’re completing will help you figure out what cable assembly system you need. Among others, there are three common c - Published: 2019-09-03 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/what-cable-assemblies-do-you-need-for-your-application/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Assembly Manufacturers Determining what type of application you’re completing will help you figure out what cable assembly system you need. Among others, there are three common cable assembly groups that are likely to suit your application. Reviewing this list, you will be able to see which assemblies you will need reliable cable assembly manufacturers to create for you. Multi-Conductor Cable Assemblies A multi-conductor cable is an electrical cable that has multiple conductors with insulation sheaths, all located in a single cable. These cables are often used in data transmission systems, audio systems, communication systems, and high-voltage power transmission. The purpose of these cable assemblies is to allow for an extremely powerful transmission proficiency, as well as provide reliable, high-performance data on the assemblies. Coaxial Cable Assemblies Coaxial cable assemblies come in a variety of different ranges. The most common assemblies are BNC, RF, SMA, SMB, and TNC. For the best quality coaxial cable assemblies, you want to look for flexible, semi-rigid, conformable assemblies. The benefits of using these cables include support of different frequencies, low error rates, and a high data transfer capacity. For these reasons, coaxial assemblies are unmatched in terms of quality and usage. Battery Cable Assemblies Most cable assembly manufacturers will have battery cable assembly sizes up to 4/0 AWG. These types of assemblies are specifically created to withstand the toughest environments. This type of cable assembly was designed to help smaller businesses and service providers with their assembly needs. Each assembly needs multiple slits and epoxy insulated sleeves... --- ### What are the Common Causes of PCB Failure > Once your circuit board reaches a certain age, it may be time to replace some of the parts. Make sure you do this before it completely malfunctions, so you can find a great repair service. - Published: 2019-08-09 - Modified: 2020-06-23 - URL: https://www.starengineeringinc.com/what-are-the-common-causes-of-pcb-failure/ - Categories: News, Printed Circuit Board - Tags: Circuit Board Manufacturing Printed circuit boards (PCB) are the most important parts of almost all electronics. With several causes of failure, they are often a headache to repair. From age to weather, almost anything can destroy a perfectly good circuit board. Circuit board manufacturing companies have been trying to discover new ways to preserve the lifespan of these systems, but still seem to have trouble finding out how to protect the product. These are often the most common causes of PCB failure. 1. Burnt Components Most printed circuit boards run extremely fast, which makes them heat up to very high temperatures. If the space around the circuit board has been compromised, this can also cause PCB to heat up. Each component of the circuit board can only absorb a certain amount of heat before it stops working for good. This aspect is completely dependent on the size and structure of the circuit board assembly. 2. Environmental Factors If the temperature changes to lower or higher than normal, the PCB system may malfunction. Oftentimes this failure is seen in outdoor equipment like pools or spas because their systems have high electrical currents. With the dramatic temperature change, the PCB’s board may warp and the soldering joints can become extremely damaged. At this point, it’s nearly impossible to try to fix a warped board and you may need to replace the entire product that was damaged due to the weather. Built-up moisture and debris are also environmental factors that may cause you printed circuit board... --- ### How to Cut Costs on Electronic Cable Assemblies > Electronic cable assemblies can be more expensive than you may think. Cutting costs is an easy way to not only save some money, but time as well. - Published: 2019-07-17 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/how-to-cut-costs-on-electronic-cable-assemblies/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Electronic Cable Assemblies Cable assemblies are an integral part of almost all industrial projects. Due to this high importance, a lot of time and effort gets put into designing the perfect custom cable assembly. The more time being spent on the design, the more money that is being eaten up in the process. Make sure you’re reviewing the bill if materials list, as well as the specifications list before deciding on the design. These cost-cutting tips will allow you to save on electronic cable assemblies. 1. Choose the Right Raw Materials With the previously mentioned documents, you will have a much easier time choosing the right raw materials. Raw materials like labels, shrink tubes, and connectors are often ordered in bulk by cable assembly manufacturers. After this process is complete, the manufacturer needs to determine which combination of materials can get the best results. This procedure can take a lot of time, which then results in a lot of money being wasted. If the manufacturer determines what material they want to use beforehand, this step can be taken out and fewer materials are wasted in the process. 2. Pick the Correct Connectors Several different types of connectors are often used in custom cable assemblies. Usually, connectors are installed during assembly, by using the crimped or hand-soldered method. Depending on the way connectors are installed, the price tag can fluctuate higher or lower. If you can understand each characteristic the transmission possesses that the electronic cable assemblies will need to handle, you can choose... --- ### Things To Consider When Looking For Manufacturer of Wire Harness > Finding the right company to help with your wire harness needs might take some time, but the benefits will outweigh the trouble. - Published: 2019-06-14 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/things-to-consider-when-looking-for-manufacturer-of-wire-harness/ - Categories: News, Wire Harness Assemblies - Tags: Wire Harness Assembly If you find that you’re in need of a wire harness, you might want to consider outsourcing the job to wire harness manufacturers. Not only will it save you time, but it will also save you money on both fixed and overhead costs. Saving money is always a good thing. Should you decide to take on this task yourself, you’ll have to develop your own wire harness assembly department, and that could be incredibly expensive. You’ll have to have space in your facility for the work to take place, as well as the proper equipment. Getting the right crimping tools and machinery could wind up costing hundreds of thousands of dollars. Having your own wire harness department could also involve a lot of risk. If employees aren’t properly trained, this could lead to the unsafe crimping of wires or not doing the job accurately. Investing in the right training requires an investment in time and money. If you don’t have either of these to spare, then you need to find wire harness assembly services that can help you for a fraction of the cost. They will also have employees who have been trained properly, so you won’t have to take on any extra risk. When it comes to finding wire harness manufacturers, here are some things you’ll need to consider. 1. What experience do they have? The longer a person has been in their chosen field, the more experience they gain. They will get to a point where nothing much... --- ### Why SMT Assembly For PCBs Is The Most Preferred Choice > SMT Assembly is the preferred choice because it allows for components to be placed on both sides of the printed circuit board. They can make the board smaller and more powerful. - Published: 2019-05-15 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/why-smt-assembly-for-pcbs-is-the-most-preferred-choice/ - Categories: News, Surface Mount SMT PCB Assembly - Tags: SMT Assemblies, Surface Mount Device, Surface Mount Technology Process When it comes to assembling a circuit board, there are three ways that it can be accomplished. These include electro-mechanical assembly, plated through-hole technology, or surface mount assembly. All of them are currently in use in the industry, but SMT assemblies are generally the preferred choice. What is SMT assembly? The surface mount technology process, or SMT assembly, involves adding components to a printed circuit board. This can be accomplished in two ways: either by hand or by a machine. There are benefits to both processes, and they result in a product that you can use in your system to ensure that the electricity runs smoothly and effectively over the surface. Why SMT assemblies are the preferred choice The SMT process is used to create components that are used in a variety of industries, from communications to medicine to aviation to automotive to consumer electronics. This technique is the preferred choice because it allows for components to be placed on both sides of the printed circuit board. They can also be placed in higher densities, making the board smaller and more powerful. In general, the components are mounted and/or soldered onto the printed circuit board. One of the major advantages to this process is it saves on costs associated with the number of devices that need to be created and it reduces error rates, as well as having better performance and increased functionality. The surface mount device was developed after the market demanded electronics that were smaller, cheaper, and faster.... --- ### What Is the Significance of Circuit Board Assembly? > Having a component that runs smoothly and optimally is important no matter what it’s being used for. If there are any issues with the parts, it can throw o - Published: 2019-04-11 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/what-is-the-significance-of-circuit-board-assembly/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Circuit Board Manufacturing Having a component that runs smoothly and optimally is important no matter what it’s being used for. If there are any issues with the parts, it can throw off the entire system, and that’s why it’s so imperative to have the right circuit board manufacturing for your project. The printed circuit board that you have in your system, no matter what the system is, is there to ensure that electricity is transferred smoothly from one component to another. The metallic insertions create the pathway for the electricity to move, and having the right type makes all the difference. There is a difference between PCB board manufacturing and circuit board assembly, but both of them are significant and contribute to a well-functioning system. Below are some of the ways the assembly takes place to give you an optimum component for your system. PCB Board Manufacturing The first step in the process is to have a printed circuit board. In general, this is the piece in which the components will be affixed to your specifications and to ensure that the system it’s being placed into will run correctly. There are pathways that are marked on the surface so that it’s known where the other parts need to go. What your project requires will determine where the pathways are placed on this board. If you have a project that can use or requires a board that’s common and for general use, you have the option of getting those. If you have a project... --- ### What Are the Areas to Consider When Designing and Building Cable Assemblies? > hen designing and building any project, you want to ensure that you have the right components and pieces so that everything works the way it’s supposed to - Published: 2019-03-20 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/what-are-the-areas-to-consider-when-designing-and-building-cable-assemblies/ - Categories: Custom Cable Assembly Manufacturer - Tags: Cable Assemblies When designing and building any project, you want to ensure that you have the right components and pieces so that everything works the way it’s supposed to. Without it, you will have a lot of issues you’ll have to deal with. No two projects are the same, and having the right cable assembly is incredibly important. If you have a project that requires designing and building cable assemblies, there are some things you’ll need to consider. Knowing this information will ensure you get the right products for the right projects, and it may require a specialized solution. Some of the areas to consider are listed below. 1. Where will it be used? It’s important to know what environment the cable assembly will be placed in because different materials work better in different places. Maybe your project needs an assembly that is flexible and conformable. That will take a different product than if you need something for military equipment, which generally needs to be dependable and rugged, as well as have a high signal integrity. 2. How will it be used? Will the cable assemblies need to be cycled over pulleys? Or will they be used in a linear application? Knowing how it will be used will determine the best material to ensure that the product works the way it’s supposed to and doesn’t cause any issues for your project. 3. Will there be forces applied to the assembly? If linear forces are going to impact the assembly, then having the... --- ### Applications Where You Can Find Flat Ribbon Cable Assemblies? > Flat ribbon cable assemblies utilize multiple wires as well as insulation displacement connector terminations. The cables used are laid flat and parallel t - Published: 2019-03-08 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/applications-where-you-can-find-flat-ribbon-cable-assemblies/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Flat Ribbon Cable Assemblies Flat ribbon cable assemblies utilize multiple wires as well as insulation displacement connector terminations. The cables used are laid flat and parallel to each other. The end product of a flat cable assembly is therefore wide and flat in the shape of a ribbon, hence the product’s name. --- ### How to Reduce Moisture During the Coaxial Cable Assembly Process > It is extremely important to avoid moisture from seeping into rf coaxial cables during the assembly process. - Published: 2019-02-13 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/how-to-reduce-moisture-during-the-coaxial-cable-assembly-process/ - Categories: Custom RF Coaxial Cable Assemblies Manufacturer in the USA, News - Tags: RF Coaxial Cable Rf coaxial cables are extremely important in a number of industries. The rf coaxial cable assembly process requires precision, experience, and the right resources. However, even an experienced rf coaxial cable manufacturer can have issues during the assembly process. One of the most common problems is the deterioration of the rf cable. This is often caused by moisture seeping into the coaxial cable. Moisture is never good for rf coaxial cables and can have a significant, negative effect on the lifespan of the cable. Thankfully, there are a number of ways that one can minimize the chances of moisture seeping into their rf coaxial cables. Avoid Temperature Swings One of the primary ways that moisture enters an rf coaxial cable is through the antenna. This is often caused by major temperature swings during the coaxial cable assembly process. As the air heats up and cools down, moisture particles begin to form. These moisture particles can seep into the antenna unnoticed. This can cause major issues in the future. This is especially the case for commercial aircraft, as the air around them is constantly changing in temperature. To avoid future issues, coaxial cable assemblies should be done in a dry area that has a consistent temperature. Air Dry After the rf coaxial cables have been installed, it is important to regularly air dry them. This will ensure that there is no moisture trapped in the rf coaxial cable. However, air drying the cable is just the first step. It is important... --- ### 3 Tips for Choosing the Perfect Wire Harness Manufacturing Company > When choosing a wire harness manufacturer, be sure to know when to outsource and to choose an experienced company. - Published: 2019-01-29 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/3-tips-for-choosing-the-perfect-wire-harness-manufacturing-company/ - Categories: News, Wire Harness Assemblies - Tags: Wire Harness Manufacturers Although it can save money, manufacturing your own wire harnesses can be tough. Simply put, most companies don’t have the resources, time or manpower to manufacture their own wire harnesses while fulfilling regular orders. This is why many companies choose to outsource all of their wire harness assembly needs. However, it is important to do a thorough amount of research before committing to a wire harness manufacturer. This is due to the fact that if the wire manufacturer doesn’t meet the needs of your business, it will end costing both precious time and money. By utilizing a few helpful tips, you will be able to choose the perfect wire harness assembly service. Know When to Outsource There are four main times when a company will need to start looking for a wire harness manufacturer: in the design/prototyping stage, if the company expands into electrical products, a relationship ends with a previous manufacturer or if self-manufacturing is unsuccessful. Unless your company is doing or has done one of these things, you may not need to outsource your wire harness manufacturing. However, if any of these has happened to your company, you are in a position where you do need to outsource your wire harness manufacturing. Find an Experienced Company Although this is often easier said than done, it is extremely beneficial to work with an experienced wire harness assembly service. An experienced wire harness assembly service can provide your business with all of the resources and advice that it needs. Although... --- ### How to Choose a Reliable Cable Assembly Manufacturer > By doing thorough research, you are able to learn how to choose a reliable cable assembly manufacturer. - Published: 2018-12-19 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/choose-reliable-cable-assembly-manufacturer/ - Categories: News, Printed Circuit Board - Tags: PCB Board Manufacturing Anyone who works with printed circuit boards knows how important it is to have a reliable PCB board manufacturer that you can count on. Having a reliable PCB board manufacturing company can help save your company time and money in the long run. However, like anything, one must do a thorough amount of research before choosing a PCB board manufacturer. This will ensure that the manufacturer can meet your business standards and is the right fit for your business. Resources PCB board manufacturing is a serious matter that requires a lot of resources. Before choosing a PCB board manufacturing company, be sure to get a solid understanding of the resources they have at their disposal. Be sure to choose a manufacturer who has a large enough factory, numerous employees and efficient access to materials. This will ensure that the printed circuit board assembly process will run smoothly. However, this does not mean that you should not work with smaller manufacturers as well. Smaller PCB board manufacturing companies may not always have the greatest resources, but they may be able to offer your business an individualized experience. Variety of Products Another detail you should know before choosing a PCB board manufacturing company is the variety of products that they produce. PCB board manufacturing is an important business that requires talent and experience. The best way of proving these traits is by having a good track record filled with satisfied customers. It’s even better if one of those satisfied customers is a... --- ### Manufacturing Steps to Follow for PCB Assembly > The steps you need to know to create printed circuit boards for your business and why it is important to stringently follow each step of the process. - Published: 2018-10-17 - Modified: 2020-06-23 - URL: https://www.starengineeringinc.com/manufacturing-steps-to-follow-for-pcb-assembly/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: PCB Assembly Manufacturer Creating, manufacturing, and delivering a quality printed circuit boards (PCB) is not a job to be taken lightly. In fact, even for PCB manufacturing companies, the task can be overwhelming and time consuming, and without proper attention to detail can easily result in missed steps or a poor end product as a result. Whether you are a current PCB assembly manufacturer or thinking of entering into the world of PCB board manufacturing, here are the steps you need to be familiar with when it comes to PCB assembly. Step 1: Design the PCB Typically, the PCB is ordered by a client with specific requirements. Outline these requirements accordingly, and then use them to create a blueprint design. From there, this blueprint design can be inputted into a design software, such as Extended Gerber (also known as IX274X). Using the software will allow the design to be translated to an appropriate output format, which can be read by manufacturing equipment, offering information such as the number of copper layers, solder mask content, and any other important components to be included. Step 2: Print the Design Once the design is completed and has been checked over to ensure it meets all the clients’ requirements, with appropriate output specifications, it is time to print the design. PCB manufacturing companies print designs on a plotter printer which makes a film of the PCB. This is essentially like a negative of the board, and each layer gets its own film. After printing, these layers of... --- ### Points to Consider While Fiber Optic Cable Assembly Manufacturing > How to prepare fiber optic cables for assembly manufacturing and important things to consider when preparing it for termination. - Published: 2018-08-27 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/points-to-consider-while-fiber-optic-cable-assembly-manufacturing/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Cable Assemblies, Cable Assembly, Cable Assembly Manufacturers With the manufacturing of fiber optic cable assemblies, the most important point to consider is how to adequately prepare the cable before termination. Doing this correctly will make the rest of the assembly far easier for you in the long run, so it’s well worth your while taking care throughout this process. It can become quite complicated, especially if you’re new to the industry and have little experience with such endeavors, so we have created a step-by-step guide for this process. Receiving your cable When receiving your cable from the warehouse, it’s usually already coiled to the length the customer has ordered, so that should save you some time. Typically, it’ll come in a 3mm, 2mm, or 1. 6mm size, either in a simplex or duplex design. The first step to preparing it for termination The first step to preparing this for termination is now what many people would think. Ask the professional cable assembly manufacturers what the first thing to do is, and they’ll tell you it’s to load on the boot and the crimp sleeve. Doing this first, before anything else, makes it easier to complete the manufacturing of the cable after termination. Ensuring you have the correct strip length Instructions regarding the strip length will normally reveal how long to leave the jacket, the Kevlar, and fiber. A true professional would strip the cable by leaving two marks on it. The first mark will show you where to strip the outer jacket. The second mark designates the... --- ### A Guide to Flat Ribbon Cable Assemblies > A guide to the benefits, specifications, and applications of flat ribbon cable assemblies. - Published: 2018-07-17 - Modified: 2023-12-20 - URL: https://www.starengineeringinc.com/a-guide-to-flat-ribbon-cable-assemblies/ - Categories: Custom Cable Assembly Manufacturer, News - Tags: Flat Cable Assembly, Ribbon Cable Assemblies Flat ribbon cable assemblies utilize multiple wires as well as insulation displacement connector terminations. The cables used are laid flat and parallel to each other. The end product of a flat cable assembly is therefore wide and flat in the shape of a ribbon, hence the product’s name. Key benefits of ribbon cable assemblies Because these cables are so flat and flexible, they can be squeezed easily into confined spaces, or used within machines even when there is limited space. They can even be run straight through applications, due to the shape and profile of cable. Although these products do not allow for sideways flexing, a change of direction can be achieved. If you need to create a change of direction in this assembly, you can create a right angle by folding the cable over on itself. It’s great to use ribbon cable because the termination process is so simple. Also, mass termination is also possible, making the whole process extremely efficient. They can be mass terminated with the use of an IDC connector, which pierces the insulation to contact the conductor. This is usually performed at both ends of the assembly, and is believed to be more effective than a crimp or solder. Common Ribbon Cable Specifications The spacing and the number of conductors are the key specifications used in this assembly. The spacing will be recorded in a variety of distances. Typically, the spacing to choose between is 0. 025”, 0. 050”, 0. 100”, 0. 156”, and 1mm... --- ### 5 Factors Affecting Fiber Optic Cabling Performance > There are 5 main factors that affect the performance of fiber-optic cabling and ways you can optimize your cable performance and longevity. - Published: 2018-06-11 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/5-factors-affecting-fiber-optic-cabling-performance/ - Categories: News - Tags: PCB Board Manufacturing The performance of fiber-optic cables should naturally be incredible - if there are no errors or faults with them. The major factors affecting the performances of these cables come down mostly to human error or wear and tear. This is different to PCB board manufacturing or circuit board manufacturing. However, here’s what printed circuit board manufacturers also understand. Knowing how to spot these errors, you can ensure that any fiber-optic cables you’re working with performs optimally. It would be such a waste if the amazing bandwidth of fiber-optic cables were hindered by these errors, so it’s well worth your while ensuring you spot and fix these errors. Here are the key factors to look out for. Correct specification of fiber optic cabling Make sure you have the correct fiber optic cabling installed for the speed you wish your network to run. Without this, it’ll never reach the speed that you desire. For 10 gigabyte speeds, the maximum cable length you can run ranges from OM1 (33 meters), OM2 (82 meters), OM3 (300 meters), or OM4 (400 meters). If you ever exceed these distances or pick the wrong type of fiber optic cable, the speed of your network will suffer. Quality of construction Poorly terminated cabling with ends that are bent too sharply will either be limited or at a poor range for the transmission to be connected at all. With fusion splicing and correct terminations, standard optical fiber cabling speeds can be guaranteed. If the cabling becomes dirty, the transmission... --- ### Selecting Polyurethane Cable For Environmental Safety Protection > From past years the electronic industry is producing materials that are eco-friendly. Polyurethane cable has several qualities that make it a great choice. - Published: 2018-05-03 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/selecting-polyurethane-cable-for-environmental-safety-protection/ - Categories: News - Tags: Electronic Cables There is a growing interest in environmental safety protection throughout the electronic industry. A lot of work has been done over the last few years to produce materials there are kinder to the environment. This has been achieved to a large extent with the protection of electronic cables. A few environmentally-friendly materials that don’t contain leads or halogens are now used. As these wires don’t contain lead, there is no environmental pollution caused as a result of lead elution. As these contain no halogen, there is a great reduction of harmful matter produced when the material is thrown away. Among the most popular type of halogen-free wires are polyurethane (PUR) wires. This material has several other qualities that makes it a great choice for wire insulation. What is Polyurethane (PUR)? From extremely low or high temperatures, polyurethane is known for its extreme toughness, flexibility, and flex life. Because of the excellent ratings for chemical, water, and abrasion resistance, this material works well in retractile cord applications and can be a good option for salt-spray and low-temperature military purposes. Difference between PUR cables and PVC cables There are two main cable insulation types: polyurethane (PUR) and polyvinyl chloride (PVC). PUR cables are flexible, halogen-fee and silicone-free cables. They are oil and flame-resistant. Their flexibility makes them highly suitable for use within machine tools, robotics and metal cutting manufacturing. PVC cables are cheaper-to-use and are therefore more common. They have a wide range of applications. They are more suitable for more basic... --- ### The Metal Content Of Waste PCBs Causing A New Environmental Challenge > E-waste is rapidly growing due to decreased lifespan of electronic devices. These waste often disposed of using methods which are harmful to the environment - Published: 2018-04-16 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/the-metal-content-of-waste-pcbs-causing-a-new-environmental-challenge/ - Categories: News - Tags: Printed Circuit Board Assembly Electronic waste, commonly referred to a e-waste, is growing at an alarming rate. The problem is partly due to a decreased lifespan of many electronic devices. In the world of smartphones, laptops, and digital cameras, the ‘next big thing’ arrives quicker than ever and many consumers end up throwing their old devices away quicker than ever without a second thought. Manufacturers have a part to play as well. Studies have shown that many manufacturers aren’t correctly recycling anywhere near as much of their waste as they should be. Less than a third of around 60 metals have an end-of-life recycling rate above 50%, 34 of these have a recycling rate below 1%, according to recent research by the International Resource Panel (IRP). Instead, these metals are often disposed of using methods which are harmful to the environment. E-waste sent to Africa This problem is intensified by the amount of e-waste that is illegally being sent to third-world countries in Africa. The exportation of e-waste s illegal, yet their remains an extensive network of criminal gangs smuggling waste and dumping it into Africa, as well as the likes of Pakistan, India and Brazil. It’s a profitable business as you can get away with it. The precious metals that can be extracted from waste PCBs can be worth a fair amount of money, at least to those working in third-world countries. The problem is that these metals are being extracted using methods like open burning, which are highly toxic or the environment,... --- ### How ISO 2015 accreditation is affecting the Cable Harness Manufacturers in Global Market > ISO 9001 accreditation is a indicator for customers to trust the process used during wire harness assembly and every process used to create products. - Published: 2018-04-04 - Modified: 2024-12-31 - URL: https://www.starengineeringinc.com/iso-2015-accreditation-affecting-cable-harness-manufacturers-global-market/ - Categories: News - Tags: Cable Harness Manufacturers, Wire Harness Manufacturers ISO 9001 accreditation allows cable harness manufacturers to demonstrate proof of quality to their customers. It’s a very important indicator that customers can trust the process used during wire harness assembly and every process used to create products. This form of accreditation is recognized worldwide as being an indicator of top quality manufacturing, so it’s well worth cable and wire harness manufacturers chasing this. Customers will be looking for this when choosing a manufacturer and it could be the difference between securing them and not doing so. What is ISO 9001 accreditation? ISO 9001 is an international standard of manufacturing quality, which focuses on the process used to create products, rather than the quality of the products themselves. It is part of a group of standards published by the International Organization for Standardization (ISO), which is often collectively referred to as the ‘ISO 9000 family’. As such, you might hear businesses referring to themselves as ‘ISO 9000 certified’. In spite of this, it’s important to remember that ISO only certifies specific processes, not businesses as a whole. The ISO 9001 standards were last updated in September 2015. There were some small changes in approach detailed in the ISO 9001:2015 standards, although the core objectives remain similar to the 2008 edition. If a business is only compliant to ISO 9001:2008 standards, it really shouldn’t put you off too much. How can a business achieve ISO 9001 accreditation? To achieve ISO 9001 accreditation, a business has to prove its conformity to the... --- ### Flexible Printed Circuits Boards for Heart Monitors and Pacemakers > Flexible printed circuit boards are best used with heart monitors and pacemakers in the medical industry. Here are some of the advantages of using it. - Published: 2018-03-29 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/flexible-printed-circuits-boards-heart-monitors-pacemakers/ - Categories: News - Tags: Printed Circuit Boards Flexible printed circuit boards (FPCBs) are used to connect many different types of various electronic components. FPCBs are mainly used in display screens, hard disks, video cameras, mobile phones or other types of computers, as well as in the automotive industry. However, what it is less well known is that the main advantages of flexible printed circuit boards are also perfectly suited for use in the medical industry, particularly with heart monitors and pacemakers. Let’s explore some of these advantages and how it makes FPCBs suitable for this kind of device. The Advantages of Flexible and Printed Circuits Boards Flexibility The clearest benefit of using these components is their flexibility. This flexibility allows for strategic placing around the edges and corners of heart monitors and pacemakers. They can even be folded or creased around two corners. The ability does this allows for the creation of smaller and lighter electrical equipment. This is particularly advantageous with the creation of devices that are being placed inside the human body, although most electronic manufacturers are keen to keep the weight of their items as light as possible; it is a key reason why FPCBs are used in handheld devices such as smartphones and digital cameras. The lightweight and flexibility of these devices means that they can stand greater vibrational pressure while maintaining optimal performance. Durability The materials used to create FPCBs are highly temperature-resistant. They can typically withstand temperatures up to 400C, as well being shock-proof and moisture proof. This is why they... --- ### Getting the Right Cable Assembly Supplier For Your Electrical Needs > Downtime and repairs can be very expensive and avoided by the best commercial electrical assembly. Here are four tips for choosing custom cable assembly. - Published: 2018-02-05 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/getting-right-cable-assembly-supplier-electrical-needs/ - Categories: News - Tags: Cable Assembly When choosing components for your commercial electrical assembly, it is important to find the balance between cost and value. Yet, between those two things, reliability and performance are crucial since the last thing anyone wants is for the finished equipment to fail or malfunction. The costs for downtime and repairs can be very steep and should be avoided by making sure you are getting the best value for your investment when purchasing the parts. One of the things that often gets overlooked is the cable assembly, which is peculiar because it is one of the most important decisions you need to make. Cables are lifelines and any technician will tell you that most malfunctions occur exactly there - in the wiring. Here are four tips that will help you get what you need for your custom cable assembly. Shortlist the Suppliers There’s no use shopping all over the existing market. It is too big for a thorough search and full of suppliers you might wish to avoid. So make it your first step to identify by research, reputation and word of mouth the suppliers you will be choosing between. Qualify the Suppliers Once you have a short list of some five reliable suppliers to source your cable assembly from, you can move on to the next stage. Make sure your cable assembly manufacturer knows everything about the cable assembly process and has a long list of customers that will back this up. Your manufacturer should be able to provide flexibility... --- ### Box Build Assemblies: Key Steps and Considerations > Box builds have several differences compared to the PCB production process. Here are the key steps & important considerations regarding box build assemblies - Published: 2017-12-05 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/box-build-assemblies-key-steps-and-considerations/ - Categories: News - Tags: Box Build Assemblies Box builds are also known as systems integrations and have several differences compared to the PCB (printed circuit board) production process. The key distinctive features include an electromechanical assembly of sub-assembly components in a more complex system that requires the fabrication of an enclosure (hence the name “box build”), wire harnesses, cables and so on. The ranges and scales differ depending on application, industry and other factors. It can be a fully integrated system with pneumatic and mechanical components integrated with PCB parts, a small cabinet with PCB’s and wires, or anything in between.   The Box Build Assembly Process Includes the Following Steps * System Level Design * Sub-Level Product Assembly * Product Assembly and Testing * Software and Product Configuration * Warehousing and Order Management * Post-Sale Service and Repair   Important Considerations Regarding Box Build Assemblies There are several things to keep in mind when planning a box build assembly. Dimensions. This is one of the first questions your box build manufacturing company will inquire about. The size and weight of the unit should be determined in advance, as it will influence shipping, handling, storage and its subsequent installation in your destination facility. BOM. Short for “Bill of Materials”, this is an important requirement for your electronic manufacturing company. It gives them a list of key components and materials which is an outline of the design itself (in rough strokes) as well as a general rough estimate of expected costs. Try to give as much detail as... --- ### The Future Of Through Hole Technology In PCB Manufacturing > Through hole technology been the primary approach in PCB manufacturing and still sees a lot of use, even though it is now contested by other methods. - Published: 2017-11-01 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/future-hole-technology-pcb-manufacturing/ - Categories: News - Tags: PCB Assembly, Through Hole Technology Through hole technology has been the primary approach in PCB manufacturing for a very long time. Even though it is now contested by other methods, such as surface mounting, it still sees a lot of use. In this brief overview, we will try to examine the through hole PCB assembly for its advantages and disadvantages in an attempt to forecast its future. What is Through Hole Technology Also known as through hole mounting and through hole drilling, all of which refer to a method of attaching component leads to a bare PCB (printed circuit board). The alternative to it is surface mounting technology. Surface mounting emerged in the late 80’s of the previous century and was predicted to become the new standard, something that hasn’t quite happened since. Through hole drilling, while isn’t the widespread standard anymore, is still very much in use in certain parts of the electronics industry. The main reason for it is reliability Products that require stronger connections will always fare better and last longer with through hole technology rather than surface mount application where components are attached to the board by surface soldering. It may work for small electronics that don’t need to endure any mechanical strain. PCB’s in vehicles and other applications, however, where stress and vibrations are a factor will still prefer through hole drilling for its boards. This is why through hole PCB assembly is prevalent in aerospace, military, automotive and other similar industries. When a system’s components need to endure vibrations,... --- ### Some Common Differences in Surface Mounting and Through Hole Technology > Understanding the differences in surface mounting and through hole technology will make it easier to identify the right company and also which process is best. - Published: 2017-07-05 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/some-common-differences-in-surface-mounting-and-through-hole-technology/ - Categories: News - Tags: Through Hole Technology There are a number of key differences between surface mounting and through hole technology. Understanding these differences will make it easier for you to not only identify the right company to work on your project but also know which of the two processes is best. Surface Mount Technology (SMT) versus Through Hole SMT technology has become increasing popular over the past several years. In fact, it has now replaced the more conventional through hole technology for many applications. However, that does not mean that through hole drilling is obsolete since there are some situations in which this is the better technology. For a long time, thru holes were commonly used to construct virtually all printed circuit boards (PCBs). With this technique, holes are drilled on PCBs through which leads of electrical components are inserted. These leads are then soldered to pads located on the opposite side of the board. Although this remains an extremely reliable method for securing leads to PCBs, the act of drilling additional holes makes this a more expensive method compared to SMT. Something else to consider is the types of holes in an engineering drawing in relation to multilayer PCBs. In this case, the holes create certain limitations regarding a potential routing area for signal traces on the layers located under the top layer. With SMT, no holes are drilled. Instead, leads are mounted on the surface of a PCB. Because the leads for SMT are smaller or completely nonexistent, surface mount devices (SMDs) are typically... --- ### Pros and Cons of Electro Mechanical Assembly > Electro mechanical assembly is the process used as part of mechanical and electrical engineering. Here are its advantages and disadvantages to consider. - Published: 2017-05-12 - Modified: 2023-06-05 - URL: https://www.starengineeringinc.com/pros-cons-electro-mechanical-assembly/ - Categories: News Before addressing the pros and cons of electro mechanical assembly, it is important to introduce what it actually is. That way, you will know whether this is something that you should consider for your upcoming project. What Is Electro Mechanical Assembly? Any reference made to electromechanical assembly is typically in relation to the processes used as part of mechanical and electrical engineering. For all stages of turnkey manufacturing, starting with prototyping through production, electro mechanical assembly services are designed to provide necessary support. Regardless if this involves power distribution units, box-builds, daughter cards, printed circuit boards, or custom cable assemblies, there is a tremendous benefit in working with a reputable manufacturer. Key Advantages Following are some of the primary benefits to consider. Full Engineering and Design Support – With these services, a reputable manufacturer provides full support for processes pertaining to both design and engineering. As a result, simple designs are easily integrated using a design database. However, for designing a custom assembly, an expert will use software, like AutoCAD, or 3D modeling to achieve the desired outcome. In addition, to create intelligent engineering designs, the right company will perform an analysis using multi-engineering platforms. Detailed Document Control – By using several engineering platforms, the manufacturer can create extremely detailed documents for a number of aspects, such as prototyping, testing, Bill of Materials, product specifications, and so on. Prototyping – With professional electromechanical assembly services, a prototype of the assembly is produced. This same prototype is used to evaluate construction... --- ### first wire harness > first wire harness - Published: 2017-02-21 - Modified: 2021-11-11 - URL: https://www.starengineeringinc.com/latest-technology-smt-assembly-equipment-2/ - Categories: News --- ### using terminals, switches and small pin count connectors > using terminals, switches and small pin count connectors - Published: 2017-02-20 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/using-terminals-switches-and-small-pin-count-connectors/ - Categories: Wire Jumper Assemblies --- ### Great for jumping from board to board  > Great for jumping from board to board - Published: 2017-02-20 - Modified: 2021-11-11 - URL: https://www.starengineeringinc.com/great-for-jumping-from-board-to-board/ - Categories: Wire Jumper Assemblies --- ### simple wiring going from one place to another > simple wiring going from one place to another - Published: 2017-02-20 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/simple-wiring-going-from-one-place-to-another/ - Categories: Wire Jumper Assemblies --- ### Mating harness test fixtures for lower production harnesses > Mating harness test fixtures for lower production harnesses - Published: 2017-02-20 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/mating-harness-test-fixtures-for-lower-production-harnesses/ - Categories: Wire Harness Applications, Wire Harness Assemblies --- ### Electrified dimensional build board with 100% continuity test > Electrified dimensional build board with 100% continuity test - Published: 2017-02-20 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/electrified-dimensional-build-board-with-100-continuity-test/ - Categories: Wire Harness Applications, Wire Harness Assemblies --- ### Military ground equipment, field communication links, inter-shelter communications > Military ground equipment, field communication links, inter-shelter communications - Published: 2017-02-20 - Modified: 2024-12-31 - URL: https://www.starengineeringinc.com/military-ground-equipment-field-communication-links-inter-shelter-communications/ - Categories: Military Assemblies --- ### Communication applications typically need a finer gauge multi-conductor cable, roughly 16 gauge and smaller > Communication applications typically need a finer gauge multi-conductor cable, roughly 16 gauge and smaller - Published: 2017-02-20 - Modified: 2024-12-31 - URL: https://www.starengineeringinc.com/communication-applications-typically-need-a-finer-gauge-multi-conductor-cable-roughly-16-gauge-and-smaller/ - Categories: Multi-conductor Cable Assemblies --- ### A multi-conductor cable can be defined as any combination of insulated conductors that are not paired > A multi-conductor cable can be defined as any combination of insulated conductors that are not paired - Published: 2017-02-20 - Modified: 2024-12-31 - URL: https://www.starengineeringinc.com/a-multi-conductor-cable-can-be-defined-as-any-combination-of-insulated-conductors-that-are-not-paired/ - Categories: Multi-conductor Cable Assemblies --- ### Tinned Wire Switch-to-Starter Cables and ground strap options > Tinned Wire Switch-to-Starter Cables and ground strap options - Published: 2017-02-20 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/tinned-wire-switch-to-starter-cables-and-ground-strap-options/ - Categories: Battery Cable Assembly Manufacturer --- ### Marine grade battery cables, automotive battery cables, inverter cables, golf cart battery cables  > Marine grade battery cables, automotive battery cables, inverter cables, golf cart battery cables - Published: 2017-02-20 - Modified: 2024-12-31 - URL: https://www.starengineeringinc.com/marine-grade-battery-cables-automotive-battery-cables-inverter-cables-golf-cart-battery-cables/ - Categories: Battery Cable Assembly Manufacturer --- ### Capable of manufacturing a complete range of cable sizes up to 4/0 awg > Capable of manufacturing a complete range of cable sizes up to 4/0 awg - Published: 2017-02-20 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/capable-of-manufacturing-a-complete-range-of-cable-sizes-up-to-40-awg/ - Categories: Battery Cable Assembly Manufacturer --- ### Save Money on Printed Circuit Board Assembly with Star Engineering > Star Engineering have more than 30 years of experience in providing ideal services. They offer superior printed circuit board assembly services. - Published: 2017-02-13 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/save-money-on-printed-circuit-board-assembly-with-star-engineering/ - Categories: News, Printed Circuit Board Assembly by Trusted PCB Assembly Manufacturer - Tags: Printed Circuit Board Assembly For superiorprinted circuit board assemblyservices, it is imperative that you hire the right company. Star Engineering has a reputation for being the best for a number of reasons. For one thing, we have a solid 30-plus year history of providing customers with exemplary service. Star Engineering also uses state-of-the-artPCB design software. The combination of experience, expertise, and technology ensures that your finished project will meet, if not exceed, your expectations. When researchingprinted circuit board manufacturers, there are two primary criteria. First, you want to hire a company that guarantees a qualified finished product, and second, you want a competitive price. Star Engineering excels in both of these areas, meaning your printed circuit board will be manufactured to your precise specifications for a price that you can afford. Unfortunately, there are a fewprinted circuit board manufacturersthat are willing to make exaggerated claims for the sake of keeping current customers and securing new ones. It is only after receiving subpar work with little to no support that people recognize their mistake. Star Engineering is completely different in that we deliver on every promise. With electronics being a fiercely competitive industry, there is no time for mistakes. Being a full-service company is another way that Star Engineering saves you money. That means thatprinted circuit board design, fabrication, and assemblyphases are all performed by one superior company opposed to each phase being outsourced to several companies. In other words, all of the work performed by Star Engineering is handled in-house. This improves communication and... --- ### Wave soldering RoHs/Non RoHs > Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s - Published: 2017-01-05 - Modified: 2021-11-11 - URL: https://www.starengineeringinc.com/wave-soldering-rohsnon-rohs/ - Categories: Through Hole PCB Assembly Technology Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s --- ### Through Hole versus Surface Mount Technology > For mounting electronic components, two technologies are typically used. These include through-hole technology and surface-mount technology. - Published: 2016-12-09 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/through-hole-versus-surface-mount-technology/ - Categories: News For mounting electronic components, two technologies are typically used. These includethrough-hole technologyand surface-mount technology. While both technologies achieve the desired outcome, their processes and advantages are unique. Through-Hole Technology For this particular mounting method, leads are inserted into drilled holes on a bare printed circuit board (PCB). In addition to being referred to as thru-hole, this method is known as through-hole PCB. After being inserted, the leads are then soldered to pads located on the opposite side using an automated insertion mount machine or by manual assembly. Ultimately, the leads are present on both sides of a printed circuit board. Since leads run through holes in a component, this technology produces strong components. Especially for high-reliability products that require strength between layers, it can withstand more environmental stress compared to the surface-mount technology. Through-hole is also more beneficial for certain applications, including prototyping and testing whereby replacements and adjustments are made by hand. Surface-Mount Technology Initially, this technology was known as planar mounting. With this method, electronic circuits are produced by mounting leads onto the surface of a printed circuit board. Although surface-mount technology was first developed during the 1960s, it was not until the 1980s that it became extremely popular. Surface-mount technology is used for manufacturing the majority of today’s electronic hardware. This technology is critical for not only the design of a modern-day printed circuit board but manufacturing, as well. Overall, the technology has enhanced both the performance and the quality of PCBs. Another benefit is the reduction... --- ### Building Better Products with Surface Mount Contract Manufacturing > Surface Mounting Technologies (SMT) have dramatically changed modern-day manufacturing. Although customers and manufacturers have already identified a number of benefits, it seems that additional benefits surface every year. - Published: 2016-08-13 - Modified: 2025-01-03 - URL: https://www.starengineeringinc.com/building-better-products-with-surface-mount-contract-manufacturing/ - Categories: News Surface Mounting Technologies (SMT) have dramatically changed modern-day manufacturing. Although customers and manufacturers have already identified a number of benefits, it seems that additional benefits surface every year. For example, compared to the more conventional through-hole design of circuit boards, engineers using Surface Mount Technology to mount components onto the surface of the board directly, thus eliminating wires connecting the top and bottom. As imagined, this creates an entirely new line of options for printing and circuit design. Due to the many advantages associated with Surface Mount Contract Manufacturing, printed circuit boards are of superior quality. Primary Benefits By choosing Surface Mount Contract Manufacturing products, you will enjoy several benefits. Following are just a few examples of the primary advantages. Fewer Drilled Holes—For starters, with Surface Mount Contract Manufacturing, circuit boards have fewer drilled holes. Remember, each time a drill penetrates the board, physical strength decreases. However, with SMT the circuit board has greater tensile strength. Higher Component Density—Another benefit associated with Surface Mount Contract Manufacturing is that SMT is capable of handling smaller components. In fact, the size of components continually decreases. As an example, the experts at Star Engineering can create components that measure less than a quarter of a millimeter across, thereby making it possible to add more systems onto just one circuit board and taking up less space. Component Mounting—With Surface Mount Contract Manufacturing circuit boards, the professionals at Star Engineering can mount components on the top and bottom. Because there is no reason to reserve... --- ### Technology for Surface Mount Assemblies > Designing and manufacturing surface mount assemblies requires a unique technology. Known as Surface Mount Technology, or SMT, this method is what engineers use to produce... - Published: 2016-07-25 - Modified: 2023-12-20 - URL: https://www.starengineeringinc.com/technology-for-surface-mount-assemblies/ - Categories: News Designing and manufacturing surface mount assemblies requires a unique technology. Known as Surface Mount Technology, or SMT, this method is what engineers use to produce electronic circuits found in components placed or mounted directly onto the surface of printed circuit boards. Once completed, the product is known as a Surface Mount Device, or SMD. Today, the through-hole technology is often replaced with SMT. Instead of fitting components with wire leads that go through holes in the circuit board, most manufacturers use the more updated process. Keep in mind that for surface mount assemblies, experts still use both technologies, but the through-hole process is typically saved for components deemed non-suitable for surface mounting, including heat-sinked power semiconductors and large transformers. Different Types of Surface Mount Assemblies There are several different types of surface mount assemblies, depending on the exact surface mount technique used for manufacturing. Following are some of the terms and processes commonly associated with these assemblies. Surface Mount Devices (SMD)—Active, passive, and electromechanical components Surface Mount Technology (SMT)—Technology for assembling and mounting Surface Mount Assembly (SMA)—Module assembled with SMT Surface Mount Components (SMC)—Components for SMT Surface Mount Packages (SMP)—Case forms for SMD Surface Mount Equipment (SME)—Assembly machines for SMT Advantages of Surface Mount Assemblies Because surface mount assemblies are made with the innovative surface mount technology, there are numerous advantages. Size—Components on surface mount assemblies are much smaller. Density—In addition, component density is much higher, but there is also a larger number of connections for each component. Cost—The initial... --- ### The History and Future of Printed Circuit Board Assemblies > Printed circuit boards began as electrical connection systems, first developed during the 1850s. - Published: 2016-05-27 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/the-history-and-future-of-printed-circuit-board-assemblies/ - Categories: News Printed circuit boards began as electrical connection systems, first developed during the 1850s. Initially, rods or strips made of metal connected large electric components on wooden bases. Eventually, wires connected to screw terminals replaced the metal strips, and metal chasses replaced the wooden bases. Then, due to increased operating needs for products using these boards, the design size diminished. Evolving Printed Circuit Board Assemblies In 1925, a US patent was submitted, consisting of an electrical path on an insulated surface. For this, conductive inks and a stencil were used, thus leading to the name, “printed circuits. ” Eighteen years later, another man patented an etching process for making circuits or a conductive pattern on top of a layer of copper foil-bonded glass fiber as the non-conductive base. Although a popular technique, it was not until the 1950s, when the transistor was introduced specifically for commercial purposes, that the copper-backed process was widely accepted. After the transistor’s advent, components became extremely small, forcing manufactures to use printed circuit board assemblies as a means of reducing the overall size of the electronic component. By 1961, Hazeltyne, a US firm, patented hole technology and its use in multi-layer printed circuit board assemblies. The result was that component density increased, and the newly close-spaced electrical paths changed the design of printed circuit board assemblies dramatically. During the 1970s, experts introduced integrated circuit chips, which were quickly added to the design and manufacturing process. The Future of Printed Circuit Board Assemblies Today, printed board circuit... --- ### Properties of Electrical Connectors > The physical construction and pinout are what characterize the properties of electrical connectors. - Published: 2016-04-13 - Modified: 2023-06-05 - URL: https://www.starengineeringinc.com/properties-of-electrical-connectors/ - Categories: News The physical construction and pinout are what characterize the properties of electrical connectors. However, other factors are considered, including contact resistance, size, resistance to vibration, ruggedness, insulation between the pins, resistance to pressure, lifetime or number of operations before failing, reliability, resistance to contaminants such as entry of water, and the ease for connecting and disconnecting. To prevent electrical connectors from being connected to the wrong pins or inserted incorrectly, many are keyed. These connectors may also have a locking-type mechanism, which is commonly seen in the form of certain pins that make contact before others upon insertion, or by breaking first on disconnection. As such, the circuits within the connectors that apply power are protected. In most cases, customers want electrical connectors that are easily identified upon visual inspection. However, customers also prefer connectors that can be assembled quickly, those made for assembly with standard tools, and connectors that are affordably priced. Keep in mind that electrical connectors have different properties, meaning no one connector offers all of the ideal properties that a person a might want. The Keying Process As mentioned, it is common to find keyed electrical connectors—those with some type of mechanical component that prevents connection except with a connector that matches correctly. As such, interactions are not damaged. This also prevents damage when connectors are jammed together at the wrong angle, or when using imperfectly fitted plugs. As a prime example, to ensure proper orientation, XLR electrical connectors have a notch whereas Mini-DIN plugs are... --- ### Benefits of Electro-Mechanical Assemblies > Electro-mechanical assemblies are used by multiple industries and for many applications. Click through to read the benefits of electromechanical assemblies! - Published: 2016-03-21 - Modified: 2023-02-01 - URL: https://www.starengineeringinc.com/benefits-of-electro-mechanical-assemblies/ - Categories: Box Build Assembly Manufacturers In USA, Control Panels, News In today’s world of technology, you use a number of different electrical items daily. From the time you get out of bed until the time you go to sleep, your day involves pushing buttons. For example, you might put a cup of coffee in the microwave or make a smoothie in the blender. Although it is easy to take these processes for granted, you gain a new level of appreciation of the work that appliances and machines do by understanding internal components. Components on the Inside Within the different appliances and machines used is complex circuitry that requires intricate assembly. These are known as electro-mechanical assemblies, and engineers follow detailed blueprints in designing, building, and manufacturing product parts used to control the flow of electrical current. In doing so, experts must handle extremely small and delicate parts. When creating electro-mechanical assemblies, experts use a trained eye and steady hand. Different things are done to these assemblies, including welding or soldering of various components. Remember, electromechanical assemblies are made for all type of finished products, including the examples below. Power supplies Elevator controls Speed sensor controls for trains and subway cars Control panel boxes Weapons systems Regardless, all of the mentioned items are mechanical components designed to work as a unit in performing a complex electronic function. Typically, these assemblies are a combination of both electrical and mechanical components. A wire harness provides a pathway for signals and power, making it possible for electrical flow to go from one assembly to... --- ### Types of Electronic Cable Assemblies > Electronic cable assemblies, these are designed to withstand extreme abuse and environmental conditions - Published: 2016-01-14 - Modified: 2020-06-23 - URL: https://www.starengineeringinc.com/types-of-electronic-cable-assemblies/ - Categories: News Used for personal and business, electronic cable assemblies are essential. Because there are different needs, you will discover several types. Regardless of whether you need electrical power or to manufacture products made with an electronic component, you want only the best materials. These assemblies are used for transmitting electric signals, power, and information to the right components. During the design phase of the manufacturing of circuit board assemblies, signals and power are analyzed. With this, engineers have the ability to make improvements on an existing product, if needed. Five types of electronic cable assemblies used most often as part of the manufacturing. Commonly Used Electronic Cable Assemblies Electrical Wire— For home or business construction, electrical wire is placed within walls. Made from THHN insulated wire for both indoor and outdoor use, experts use these cables for wiring of power tools, machines, and control circuits with a power output of 600 volts or less. Included in the design is a conductor made from soft copper with a PVC insulator, as well as an outer coating of nylon. Hook Up Wire— This type of wire is also used for  computers, fax/copy machines, home appliances, consumer electronics, and more. Typically, anything that is not at risk for environmental damage, such as water, gas, solvents, or oil, uses hook up wire, which transmits electronic information and data between electronic components. Single Conductor Cord— These assemblies with a single conductor cord are also common. This power cable is used primarily for welding and other industrial applications... --- ### Unique Characteristics of Electronic Wiring Harnesses > Electronic wiring harnesses are actually a component of the cable. In this case, wire is comprised of strands of metal that conduct electricity but also carry a signal. - Published: 2016-01-01 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/unique-characteristics-of-electronic-wiring-harnesses/ - Categories: News Within the electronics industry, the phrases “electronic wiring harnesses” and “cable assembly” are used often and loosely. Because these phrases are somewhat interchangeable, it has caused some confusion. In reality, there are differences between the two, which from a manufacturer and customer standpoint is important to know. Electronic Cable HarnessesThese harnesses are comprised of two or more cables, which are part of a group of wires. Each of the wires within this group are coated by one or several jackets of insulation. Although different manufacturers use jackets of varying materials, for the most part, polyurethane, plastic, or vinyl blends are the top choices. Regardless, the jacket is designed to protect the wire conductors from friction, abrasion, moisture, heat, and compression. Because electronic cable harnesses are larger, more rugged, anddurable, they are used for outdoor applications. Electronic Wiring Harnesses As mentioned, electronic wiring harnesses are actually a component of the cable. In this case, wire is comprised of strands of metal that conduct electricity but also carry a signal. These wires have a protective thermoplastic sheath, but because there is a wire involved, the sheath is typically just one layer of material. Individual wires associated with Electronic Wiring Harnesses are grouped and then bound using various methods as a means of creating the wiring harness. For instance, individual wires are bound with something simple like a zip tie, but are also heat-shrink wrapped or bound with a woven outer jacket. However, probably the biggest difference between electronic cable harnesses and electronic... --- ### The Building of Electro-Mechanical Assemblies > Electro-mechanical assembly, is designed to carry a heavier load of current to ensure everything works as it should but also in a safe manner. - Published: 2015-10-10 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/the-building-of-electro-mechanical-assemblies/ - Categories: News From a technical perspective, an electro-mechanical assembly is a device designed to use electrical current followed by transforming it into some type of operation according to specific work. Among these assemblies are a few different options with the most common being the relay. With a relay, an electromagnetic that causes the opening or closing of a switch based on design is energized via electrical current. It is common for a relay to be used by engineers so circuits can be turned off and on whenever needed. There are some instances in which a relay is used in a different way. It can switch higher current circuit other than what the sensor that operates the relay is capable of carrying. For instance, in more modern day automobile manufacturing, this particular type of electro-mechanical assembly would be the preferred choice. With modern vehicles, behind the radiator is one, if not two electrical fans. A temperature sensor designed within the cooling system of the engine is what turns the fans off or on. However, the amount of current the fans draw is more than the wires coming from the sensor can handle so in order to prevent the wires from becoming overloaded, the sensor is routed to a relay whereby the fan can be turned off or on. In other words, the relay, which is a type of electro-mechanical assembly, is designed to carry a heavier load of current to ensure everything works as it should but also in a safe manner. Another... --- ### Quick Overview of Printed Circuit Board Assemblies > Each of these pathways is designed to help transfer electricity seamlessly so it ultimately reaches components of electronic devices. - Published: 2015-09-17 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/quick-overview-of-printed-circuit-board-assemblies/ - Categories: News For starters, a printed board circuit, often referred by the acronym PCB, is designed to mechanically support and electrically connect various electronic components by using various features such as pads and tracks that have been carefully etched out of laminated sheets of copper onto some type of substrate that is non-conductive. Simply put, printed circuit boards are designed with intricate metallic insertion pathways. Each of these pathways is designed to help transfer electricity seamlessly so it ultimately reaches components of electronic devices. By creating easy movement, electrical power allows for a more fluent operation of the device, one without any disruption. Printed circuit board assembly is actually the process involved whereby all electronic components are connected with the different wirings of the printed circuit board. The pathways, also referred to as traces, are conductive and engraved onto the copper and used within non-conductive substrate. With this, the assembly is complete. The final action prior to an electronic device becoming fully functional is that the electronic components have to be attached to the printed circuit boards. Because of the work involved, an expert must take special care to pay extremely close attention to every detail. This type of work has to be meticulous and precise in order for an electronic device to operate correctly. There are three ways to create printed circuit board assemblies. The first is known as surface mount assembly, which consists of components that have metal tabs being soldered to the printed circuit board using a proven method... --- ### Overview of Electronic Cable Assemblies > In simple terms, electronic cable assemblies are designed as different types of interconnect solutions for a wide range of applications and industries. The - Published: 2015-09-09 - Modified: 2021-11-11 - URL: https://www.starengineeringinc.com/overview-of-electronic-cable-assemblies/ - Categories: Custom Cable Assembly Manufacturer, News In simple terms, electronic cable assemblies are designed as different types of interconnect solutions for a wide range of applications and industries. These assemblies are often referred by several different things to include a wiring assembly, cable harness, wire harness, and more but overall, this consists of a grouping of wires or cables used to transmit electrical power and signals. When cables are properly bound together, the full assembly prevents the signal from being disrupted because of fire, abrasion, vibration, moisture, or electrical shorts. Depending on the work, an electronic cable assembly is made using various types of casings such as sleeves, conduit, cable lacing, straps, braiding, cable ties, weaved extruded string. In some instances, a combination of more than one method is acceptable. However, no matter the option, the ultimate goal is to increase product efficiency. Electro-mechanical assemblies are designed following very strict electrical and geometric mandates, which are translated in the form of a diagram that engineers used to prepare and assemble the harness. Wires are first cut to the needed length using an automated or manual marking process which helps with identification. Following this, wires are stripped whereby the metal cores are exposed. Next, the wires are assembled using the proper connector housings or extra terminals. This new bundle of wire is then clamped onto an assembly fixture or form board where a conduit, extruded yarn, or protective sleeves fit over the finished mass. In most cases, the process of preparing electrical cable assemblies is something done by... --- ### What are Electronic Military Assemblies > Electronic military printed circuit board assemblies and as such, they have to be engineered and manufactured to perfection. - Published: 2015-08-20 - Modified: 2023-12-20 - URL: https://www.starengineeringinc.com/what-are-electronic-military-assemblies/ - Categories: News Electronic military assemblies are used for military hardware. Compared to commercial requirements, these assemblies often go through more intense field conditions. Due to the harsh environments subjected to, the assemblies must be designed and built to surpass what typical assemblies can do. Field conditions are usually difficult and to accommodate, the assemblies have to meet tough demands. Many critical mission operations depend on the reliability and consistency of electronic military printed circuit board assemblies and as such, they have to be engineered and manufactured to perfection. In order for power devices, communication devices, and various types of peripheral support equipment to provide reliable service, they have to withstand contamination caused by water, dust, and sand. For a portable power supply to meet set criteria, several unique challenges were identified specific to quality, design, process, and diagnostics. For instance, engineers recognized the need to protect the power source from water seepage that would ultimately lead to an issue of corrosion. The printed circuit board, which is an intricate part of the interface, is responsible for transmitting power. In addition, the board provides a mechanical sealing surface that ensures a watertight power unit assembly. With the boards being installed toward the beginning of the unit assembly phase, unless they are 100% watertight a large amount of the unit would have to be disassembled and a new board replaced. Experts have been able to correct the problem through the use of fluted pins and improved soldering processes. The new specification requires a solder to... --- ### Learning about Surface Mount Assemblies > In order for surface mount contract manufacturing , a special method known as surface mount technology or SMT is used. With this, electronic circuits are p - Published: 2015-07-27 - Modified: 2023-12-20 - URL: https://www.starengineeringinc.com/learning-about-surface-mount-assemblies/ - Categories: News In order for surface mount contract manufacturing , a special method known as surface mount technology or SMT is used. With this, electronic circuits are produced whereby the components are mounted onto the surface of the printed circuit board directly. Once complete, the device becomes known as a surface mount device or SMD. When the surface mounting technique was first developed, it was referred to as planar mounting. This technology was introduced during the 1960s and then by the 1980s, it had become one of the most widely used options. In fact, IBM provided a large portion of the pioneering work for surface mounted assemblies. Within the field of engineering, surface mount assemblies have become more popular than the older method used called through-hole technology. With that method, components are fitted using leads made from wire into holes drilled into the circuit board. This particular method has been around for a long time and while it works, more and more professionals depend on surface mount. Keep in mind when there are components not particularly suited for surface mounting, which includes head-sinked power semiconductors and larger transformers. In addition, it is possible to use both surface mount and through-hole technology on the same board. Typically, a component for surface mount technology is smaller than what is seen with the through-hole method. The reason is that either the leads are smaller or in some cases, there are no leads at all. In addition, surface mount assemblies can be made using short leads or... --- ### Introduction to Surface Mount Contract Manufacturing > Typically, products of surface mount contract manufacturing are smaller and more affordable, making them a more popular choice over the through-hole method. - Published: 2015-07-10 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/introduction-to-surface-mount-contract-manufacturing/ - Categories: News Typically, products of surface mount contract manufacturing are smaller and more affordable, making them a more popular choice over the through-hole method. The three-hole method is actually quite old and with this, larger circuit boards with drilled holes are needed where in comparison using the surface mounted method, solder and two-in-one glue are used that eliminate holes. As a result, this creates more reliable electronic connections. In looking at the difference between through-hole and surface mount contract manufacturing there are a number of specific things to consider. For one, components of surface mount are smaller. The only restriction to component size is current miniaturization technology. With surface mounted contract manufacturing, components as small as 0. 4x0. 2 millimeters can be hosted and according to experts, there is a new generation of standards whereby size will get even smaller. Because of this, engineers will have the ability to add more features onto the circuit board to accommodate smaller sizes of devices. With technology focusing on smaller handheld devices, this is critical to future technology. Another comparison between through-hole and surface mount contracting manufacturing is that the latter makes it possible to print on both sides of a circuit board. With the older through-hole method, components could only be manufactured on one side of the board but being able to use both greatly expands opportunity. This ensures a higher density capable of accommodating a smaller device. Surface mount contract manufacturing is also more beneficial because it offers much faster setup. The setup... --- ### The Value of Military Cable Assemblies > Star Engineering has the expertise needed to take a relatively simple concept and develop it into an incredibly designed assembly used by the military. - Published: 2015-06-27 - Modified: 2018-01-02 - URL: https://www.starengineeringinc.com/the-value-of-military-cable-assemblies/ - Categories: News When it comes to military cable assemblies there are actually several different types. Each plays a critical role but has very unique components and capabilities. For instance, there are soldier electronic military assemblies that as the name implies are made for systems worn by soldiers in the field. Because of demand, the assemblies are extremely rugged, durable, and reliable. Among the different military branches, the US Army has long used these assemblies for two primary programs to include the Future Force Warrior and Land Warrior. Soldiers depend on body worn systems and therefore, they use several different frequency shielding options for both radio and audio. There is also a stretchable cable that makes it possible for soldiers to wear equipment on the outside of armor or garments. This type of cable is not only more flexible and durable, it enhances overall comfort. Military cable assemblies are also used specifically for communication systems. Again, these assemblies are extremely rugged in order to withstand combat situations. Included are cables that are shielded to ensure communication in the field maintains integrity at all times. Assemblies are also designed to handle all types of environmental challenges to include temperature variances, water, sand, dirt, noise, and vibration. Based on exact need, there are choices in conductor materials with radio translucent wire, tinned copper, carbon fiber, and copper being among the most popular. In addition, insulation options are offered, again with the material being chosen according to actual need. Military cable assembles are also designed for... --- ### Importance of High Quality Electrical Cable Assemblies > Electronic cable assemblies are a critical part of a systems operation. These assemblies are designed to provide power and if not made correctly, electronic products will not work or they will work poorly. - Published: 2015-06-18 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/importance-of-high-quality-electrical-cable-assemblies/ - Categories: News Today, the world of manufacturing specific to electronic equipment has become extremely competitive. Unfortunately, this means that some companies take shortcuts in an effort to keep costs down, which trickles down to the end-user who ends up with a subpar product. Star Engineering, Inc. takes great pride in using only the highest quality materials and using years of expertise when developing electrical cable assemblies. No matter the industry or application involved, electronic cable assemblies are a critical part of a systems operation. These assemblies are designed to provide power and if not made correctly, electronic products will not work or they will work poorly. Therefore, it is critical to choose a company that pays close attention to every detail during the design, development, and production process. Star Engineering through a strong engineering department understands customer requirements and products needed to supply a proper electrical cable assembly which will meet customer requirements at the lowest practical cost. In addition to meeting customer requirements, the company strives to offer value added engineering solutions improve performance and lower costs. It is important to choose a company that considers every aspect of manufacturing from design through production, material availability and cost savings, design revisions and production efficiencies, from receipt of components through final test, packaging and shipping. The medical, military and other critical use of these assemblies requires every aspect of the design and build process has to be perfect. Keeping costs down by use of continuos improvement philosophy, analyzing drawings, components and processes, suggesting... --- ### Introduction to Electronic Military Cables > Electronic military cables are somewhat different from cables used for more conventional applications and industries. - Published: 2015-03-26 - Modified: 2025-02-27 - URL: https://www.starengineeringinc.com/introduction-to-electronic-military-cables/ - Categories: News Electronic military cables are somewhat different from cables used for more conventional applications and industries. Because these cables are to be subjected to harsh environments, operating conditions and critical situations for military personnel in the field, operation has to be flawless. There are different types of electronic military cables made, it is important, therefore to work with a group of professionals who understand the client’s needs and also have the expertise to engineer products that meet these exacting strict specifications. The team at Star Engineering, Inc. does exactly that while also offering products that are competitively priced. Much of the production of military cables requires hand assembly by a team of qualified operators who not only have many years experience in the cable assembly industry, but who have ongoing training to keep certifications current and skills honed. All of the electronic military assemblies offered by Star Engineering are made to perfection and then 100% tested so the entire assembly can be confirmed. These cables are often intended for use in critical situations and as such, they have to guarantee exceptional service. The experts at Star Engineering cater to very specialized and sophisticated needs with focus being on the different branches of the military. The company works hard to meet demanding requirements associated with the different defense applications for which electronic military cables are used. Cable construction services offered by the company include design review by cable engineers with substantial industry experience and knowledge, lowest cost initiatives through design review and... --- ### Different Types of Cable Assemblies > Assemblies come in a variety of options to include multi-conductor, coaxial/RF, wire and cable harnesses, complex military, flat ribbon, custom electro-mechanical, and more. - Published: 2015-03-05 - Modified: 2023-06-05 - URL: https://www.starengineeringinc.com/different-types-of-cable-assemblies/ - Categories: News Cable assemblies come in a variety of options to include multi-conductor, coaxial/RF, wire and cable harnesses, complex military, flat ribbon, custom electro-mechanical, and more. Although there are similarities, there are variations as well. For instance, surface mount assemblies, which are sometimes referred to as wiring assemblies or cable harnesses, consist of a group of cables, wires, and subassemblies used for transmitting electrical power or signals. However, there is an actual cable assembly that should not be confused with a harness assembly. The primary difference between these is that a harness has numerous branches and ends that run in different directions and on each branch are multiple terminations whereas with a cable assembly, there are just two ends. Among harness assemblies are different types, one being basic. Depending on the exact product, this might include only three discreet components whereas a classic type harness could be designed with several more, as well as various other components that are passive or possibly active. Usually, there are dozens of wires and in some instances, hundreds of unique terminations and components. For ribbon assemblies, there are also many different options such as split or multi-branch, high-speed, non-PVC, custom twisted, flat ribbon, shielded and jacketed, and more. As in the case of ribbon cables, these consist of parallel wires, making them perfect for applications with issues pertaining to space constraints. Ribbon assemblies are made in both standard and pre-notched, with the latter providing benefit of bulk cable or jumpers but without the higher cost of... ---