How You Can Use Wire Harness in Various Applications

Wire harnesses might go unnoticed, but they can provide valuable flexibility in the development of various wiring systems. They are considered versatile and allow multi-wired connectivity in various applications, most of which are unrealized. If you are interested in finding wire harness manufacturing near me, look no further than Star Engineering. We can satisfy all of your wire harness needs.

With the development of wire harnesses, many industries saw previously unrealized growth during the 70s and 80s. Since then, with refinements and new technology infused into them, wire harnesses have impacted many different areas including:

  • Industrial
  • Consumer Applications
  • Commercial

What Constitutes a Wire Harness?

A wire harness assembly can provide numerous benefits. Wire harnesses are comprised of the following electrical components:

  • Subassemblies
  • Wires
  • Cables

When used together, they offer power for signaling applications and help to transmit electricity to various components. The external coating of wire harnesses can include the following:

  • Expandable Sleeving
  • Miliary Lacing
  • Braids
  • Tie Wraps
  • Spinal Wrap

With wires bundled together in easy-to-use harnesses, technicians can easily install new systems and better organize electrical connections. Many times, a wire harness is confused with a cable assembly. While harnesses consist of many different wires, cable assemblies are single units with multiple conductors within a single jacketed strand. Wire harnesses consist of multiple jacketed wires which have been bundled in a harness.

What Are the Benefits of a Wire Harness?

While the obvious benefit is providing an organization tool to help wiring technicians, there are other benefits as well.

  • Increased Productivity
  • Reduced Costs
  • Safety

Increased Productivity

By improving the efficiency of installation procedures, productivity is greatly increased. By keeping wiring together in harnesses, it is easier to spot problems than loose wire systems. They also take up considerably less space. This helps optimize the following:

  • Uses Less Box Space
  • Uses Less Panel Space
  • Uses Less Floor Space

Reduced Costs

Those systems using individual wires are far more expensive than those using wire harnesses. Using harnesses helps to better protect conductors from:

  • Abrasion
  • Moisture
  • Tears
  • Vibration
  • Pinching

It should also be noted by using harnesses to improve wiring setups, it makes systems easier to:

  • Install
  • Repair
  • Maintain

All of those things help to lower the cost of labor and saves time.


With any commercial or industrial setting, safety is a big concern. With wire harnesses, wires are organized better which cuts down the chances of trip hazards while technicians are working on them. It also cuts down on the risk of fire caused by electrical shorts in damaged wiring.

Star Engineering is a leader among cable harness manufacturers. If you are searching for wire harness manufacturing near me, look no further than Star Engineering. Reach out to us today.

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